Holden Colorado/Rodeo 2007-2012 factory workshop and repair manual download
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File size 168 Mb Searchable PDF document with 6020 pages..
This manual is specifically for the Isuzu DMAX but applies to the Holden Rodeo/Colorado which is a rebadged Isuzu DMAX
Engines
4JA1/4JH1 MODELS 2.5L Turbo Diesel
4JK1/4JJ1 MODELS 2.5L Turbo Diesel
C24SE MODEL 2.4L Petrol
HFV6 MODEL 3.6L Petrol
Contents
Electrical Wiring Diagrams
Automatic Transmission Unit Repair
Air Conditioning
Automatic Transaxle
Body
Body Electrical
Brake
Charging
Clutch
Collision Body Repair Manual
Cooling
EFI
Emission Control
Engine Mechanical
Engines
Exhaust
Front Axle and Suspension
Ignition
Lubrication
Maintenance
Manual Transmission
Propeller Shaft
Rear Axle and Suspension
Service Specifications
SST and SSM
Standard Bolt Torque Specs
Starting
Steering
Transfer
- Safety first
- Wear nitrile or mechanic gloves to protect skin from hot oil and chemicals.
- Wear safety glasses to keep debris and oil out of eyes.
- Work on a flat, level surface with the parking brake on and engine off. Let engine cool 10–20 minutes if very hot (oil stays hot for awhile).
- Use wheel chocks on the downhill wheels if you raise the vehicle.
- Dispose of used oil and filter at a recycling centre or auto shop — don’t dump it.
- Tools you probably already have (detailed descriptions and how to use each)
- Socket set (ratchet handle + sockets, metric sizes 10–19 mm common)
- Description: Hollow metal sockets that attach to a ratchet handle to remove/fit bolts and plugs.
- How to use: Select socket that fits snugly on the drain plug or bolts. Attach to ratchet, set ratchet direction, apply steady force. Use a breaker bar if stuck.
- Adjustable spanner / combination spanners
- Description: Open-ended and/or adjustable fixed wrenches for nuts/bolts that a socket won’t reach.
- How to use: Fit the correct-size spanner on the nut, pull perpendicular to the bolt for maximum leverage; avoid rounding edges.
- Oil filter wrench (strap, cap, or claw type)
- Description: Strap, cap, or claw tools designed to grip and turn the oil filter canister.
- How to use: Fit the strap or cap over the filter, tighten strap if needed, turn counterclockwise to loosen. Use steady force — filters can be very tight.
- Oil drain pan (capacity at least 6–10 L)
- Description: Shallow container to catch draining oil.
- How to use: Place under the drain plug and filter area. Check capacity and empty into sealed container for disposal.
- Funnel (wide-mouth)
- Description: Plastic funnel to pour oil without spilling.
- How to use: Put funnel in filler neck when refilling oil; pour slowly and check level.
- Gloves and shop rags
- Description: Gloves protect skin; rags clean spills.
- How to use: Wear gloves while handling oil and parts; clean up spills promptly.
- Jack and jack stands or vehicle ramps
- Description: Floor jack lifts the vehicle; jack stands or ramps support it safely.
- How to use: Use manufacturer-recommended lift points. After lifting, place stands securely before going under the vehicle; never rely on the jack alone.
- Torch / flashlight
- Description: Bright light to see drain plug, filter and fittings under the engine.
- How to use: Illuminate the work area to avoid mistakes.
- Torque wrench (recommended)
- Description: Ratchet that measures tightening torque to avoid over/under-tightening.
- How to use: Set required Nm and tighten until wrench clicks. Use for drain plug and filter cap if spec available.
- Pliers / vice grips (optional)
- Description: Grip tools for stuck clips or filter housing caps.
- How to use: Use carefully to avoid crushing banjo bolts or rounding hex heads.
- Oil filter cap socket (if your model uses a cap-type housing)
- Description: Special socket that fits the plastic/metal cap over a cartridge filter.
- How to use: Fit over cap and use ratchet to loosen; required if the filter is in a housing cap.
- Extra tools you may need and why
- Oil filter cap socket or correct-size filter wrench if the filter is in a housing: required to remove the cap without damage.
- Breaker bar if drain plug or cap is tight: provides extra torque safely.
- New crush washer for drain plug: many vehicles use a copper or aluminium washer that deforms to seal — reuse risks leaks.
- Replacement O-ring for filter housing cap (if applicable): the housing O-ring seals oil — old ones can harden and leak.
- Wheel ramps as alternative to jack + stands: quicker and very stable for beginners.
- Parts you should replace and why
- Engine oil (correct grade and quantity for your engine)
- Why: Old oil is contaminated and breaks down; changing oil protects engine.
- What to get: Use the grade and capacity specified in the owner’s manual (e.g., SAE viscosity and API/ACEA spec). If you’re unsure, buy the manual-specified oil or ask a parts retailer for Holden Colorado/Rodeo by year/engine.
- Oil filter (new)
- Why: Filter traps particles; a new filter ensures clean oil flow.
- What to get: OEM or reputable aftermarket filter matching vehicle year/engine (by VIN or engine code is best). Spin-on or cartridge style depends on model.
- Drain plug crush washer or sealing washer
- Why: Prevents oil leak at the drain plug; always replace if it’s crushed, corroded or single-use.
- What to get: New copper or aluminium washer sized for the drain plug (ask parts store for correct part).
- Filter housing O-ring or cap seal (if your model has a cartridge)
- Why: The rubber O-ring seals the housing; old O-rings harden and leak.
- What to get: OEM O-ring for your model’s filter housing cap.
- Preparations before starting
- Check your owner’s manual for oil grade, capacity, filter type, filter part number, and torque specs.
- Warm the engine briefly (5–10 minutes) to heat oil so it drains faster — don’t drain immediately after a long drive (oil will be very hot). Turn off engine.
- Gather tools, new oil, new filter, new crush washer, drain pan, funnel, rags, jack stands/ramps.
- Step-by-step procedure (bulleted actions for a beginner)
- Park level, engage parking brake, chock wheels.
- Open bonnet and remove oil filler cap to allow air in and faster draining.
- Lift the front of the vehicle using ramps or jack; support with jack stands on correct lift points.
- Slide drain pan under the engine drain plug area — position to catch oil from the plug and the filter if it drains in the same area.
- Identify drain plug on oil pan and oil filter location; use a torch if needed. Note if filter is spin-on (canister) or in a housing (cap on top of engine).
- Loosen the drain plug with the correct socket/ratchet; for stubborn plugs use breaker bar. Turn counterclockwise to remove.
- Allow oil to drain fully; be ready for sudden drips when the flow slows. Wait until flow reduces to a slow drip.
- While oil drains, remove the oil filter:
- For spin-on filter: use oil filter wrench, place pan under filter, twist counterclockwise to remove. Be ready for oil to spill from filter.
- For cartridge filter in housing: use the oil filter cap socket to remove the cap/bolt, pull out the cartridge and O-ring. Remove old O-ring(s).
- Clean sealing surfaces:
- Wipe the drain plug and oil pan sealing area with a rag.
- Clean the filter mounting surface on the engine block or housing — ensure the old gasket or O-ring is not stuck.
- Replace drain plug washer with a new crush washer if required. Screw drain plug back in by hand to avoid cross-threading, then tighten:
- If you have torque specs: tighten drain plug to manufacturer torque (check manual).
- If not: tighten snugly, then give a small additional turn — do not overtighten to avoid stripping the pan.
- Prepare new filter:
- For spin-on: smear a little clean engine oil on the new filter’s rubber gasket to help seal and ease removal later. Screw on by hand until gasket contacts the surface, then hand-tighten 3/4 to 1 full turn (do not use wrench to overtighten).
- For cartridge: fit new cartridge and replace housing O-ring with a fresh O-ring lightly lubricated with clean oil; seat correctly and screw cap back in place. Tighten to spec or hand-tight + 3/4 turn.
- Refill engine with new oil through the filler neck using funnel. Pour the quantity recommended in the manual minus a small amount (check level after running).
- Replace oil filler cap, start engine and let idle for 30–60 seconds while checking under vehicle for leaks around drain plug and filter housing.
- Turn engine off, wait 1–2 minutes for oil to settle, then check oil level with dipstick. Top up to the full mark as required.
- Lower vehicle from stands/ramps, recheck oil level and for leaks once the vehicle is on the ground.
- Clean up spills, transfer used oil to sealed container and used filter in a plastic bag for recycling.
- Quick troubleshooting if you find leaks
- Leak at drain plug: check crush washer seating; re-tighten to spec but don’t overtighten. Replace washer if damaged.
- Leak at filter: filter may be cross-threaded, gasket not seated, or not tight enough. Remove and inspect mating surface and filter gasket; replace filter and ensure proper seating and hand-tightening.
- Persistent leak at housing cap: check O-ring orientation and condition; replace O-ring with new part and re-torque cap.
- Disposal and record keeping
- Store used oil in a sealed container; many councils, recycling centres or auto shops accept used oil and filters.
- Note date, odometer, and oil/filter brands for maintenance records.
- Final notes specific to Holden Colorado / Rodeo
- Depending on year and engine the oil capacity, filter type (spin-on vs cartridge), and torque specs vary — always confirm the correct oil grade, filter part number, and torque specs from the owner’s manual or parts supplier for your exact model/VIN.
- Replace crush washer and filter O-ring every oil change if unsure — low cost and prevents leaks.
- If you want to be safer and more comfortable (recommended extras)
- Torque wrench to meet factory torque specs and avoid strip/damage.
- Oil filter cap socket specific to your model so you don’t damage plastic caps.
- Wheel ramps for stable, simple lifting if you’re a beginner.
- Replacements to buy before starting
- Correct quantity and grade of engine oil for your engine.
- Correct oil filter (match by vehicle year/engine or VIN).
- New drain plug crush washer.
- New filter housing O-ring if applicable.
- Optional: new oil filter cap if cracked/damaged.
- End reminder
- Follow manual specs where possible; take photos during disassembly if unsure; recycle used oil and parts. rteeqp73
How to remove a Holden Colorado / Rodeo radio This will show you how to remove a radio from a Holden Rodeo and Colorado. I created this video with the YouTube Video Editor ...
How to remove a Holden Colorado / Rodeo radio This will show you how to remove a radio from a Holden Rodeo and Colorado. I created this video with the YouTube Video Editor ...
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rteeqp73
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