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Toyota Hiace Van 1989-2004 factory workshop and repair manual download

Introduced in 1967, the HiAce ended up being supplied as a taxi over pick-up, shipping van, and a stretched commuter automobile. It absolutely was also referred to as the HiAce industrial in camper van configuration. It had been taken to marketplace two years following the introduction of this Nissan Homy, obtained by Nissan when they presumed functions of the Prince engine Company. A few machines various sizes had been available upon introduction, ranging from the 70 PS (51 kW) 1.35 to a 83 PS (61 kW) 1.6-liter version. In 1975, the 1.8-litre 16R motor had been included.

The HiAce ended up being mainly created as a commuter vehicle, able to transport as much as 8 everyone. With this specific objective in consideration, the HiAce exterior dimensions and engine displacement are in conformity with Japanese authorities laws to be able to motivate selling, and satisfy the essential individuals through the use of a cabover human body style, using motor installed underneath and between the front passengers. It had been a smaller sized substitute for the larger Toyota Coaster minibus, and had been launched to Japan after the 1950 Volkswagen Transporter, as well as the 1961 Chevrolet Greenbrier cabover vans. It absolutely was launched in identical 12 months given that much small Toyota MiniAce, that has been based on the Toyota Publica, a predecessor toward Toyota Corolla.
Toyota HiAce sets H10 truck

This kind of HiAce are an uncommon design nowadays mainly due to climate use and corrosion. HiAce vans initially in love with the European markets posses largely become exported to Africa where these are generally made use of as public transport cars.


The 1.6 L (1587 cc) 12R ended up being produced from 1969 through 1988. It had been in addition built in the Philippines given that 12R-M, by Toyota's regional affiliate marketer Delta Motors firm.
Technical specifications (Finnish holder's handbook from 1973 Corona level 1)
- Four cylinder, 4-stroke, OHV
- Bore swing: 80.5 78.0mm
- Compression ratio: 8,5:1
- Maximum power: 90 PS/5400rpm SAE

The 12R-LPG, had been created from 1969 through 1983.
Technical Specs : 1975 59KW 80HP redline 4,400 rpm

A new HiAce van was released in 1982, because of the HiAce vehicle coming in August 1985. The vehicle's cab design ended up being typical to your bigger ToyoAce light vehicle, though they have various frontal styling. The truck was an entirely various design on van.

The van's design quantity includes various wheelbase specs suggestions: 50 series vans have short wheelbases, 60 series have traditionally, and 70 series need super long. The pick-up vehicles have been in the 80 and 90-series. The Toyota Mobile Lounge, exhibited at 1987 Tokyo Motor tv show, will be based upon the HiAce high-roof Commuter. While the van and Commuter are redesigned in 1989, the pick-up lasted before the 1995, and had been the past HiAce pick-up.


OHV eight-valve
Ability: 2,237 cc
Bore and stroke: 91.0 86.0 mm

This system was available either carburetted (4Y) or gasoline inserted (4Y-E, labeled as the 491Q-ME for Chinese make). As fitted to a 1989 Daihatsu Delta vehicle, the carburetted 4Y brings 70 kW (95 PS; 94 hp) at 4400 rpm (SAE internet) and 182 N*m (18.6 kg*m; 134 lb*ft) at 3000 rpm.

The 4th generation model appeared in mid 1989 and is available in standard wheelbase and long wheelbase variants; a Grand Cabin; standard wheelbase and long wheelbase van; longer wheelbase and very longer wheelbase higher roof van. The second shares a body build aided by the Commuter, which can be a 15 chair minibus.

A range of machines were available in the 4th generation vehicles, including 2.0-litre petrol motors to 3.0-litre turbo diesel machines. Most variations are rear-wheel drive, but in your free time or full-time four-wheel drive versions are marketed dependent on specs level and markets. The bottom model is typically the DX. Upmarket models included CD, GL, and super GL versions.

The facelifted fourth-generation HiAce was released in-may 1994. It absolutely was facelifted once more during 1997 and once more in 2002.

Within the Philippines, the HiAce was first offered in April 1995 with a diesel engine, getting refurbished in-may 1997 as it went from company condition to family van reputation. In March 1999, the HiAce Grandia and 2.0 GL fuel HiAce alternatives had been launched, plus the HiAce Commuter, a HiAce designed for business, and the HiAce was facelifted once more in that season. In Summer 2001, the top-of-the-line 3.0 inline-4 diesel HiAce Super Grandia was launched. All came with a typical 5-speed handbook transmission. These alternatives are all offered until June 2005, using the after that generation being established in June of that exact same season. A special edition HiAce Super Grandia J (Japan edition) was also offered alongside the RAV4 J and Revo J from August 2002-June 2003.

This generation HiAce additionally remains well-known in Asia, where it's still produced by Jinbei engines, King Long engines, and Foton engine team and others. They are exported to many areas, like Chile, and tend to be also assembled both in Egypt (by Bavarian car Group) and Sri Lanka (given that Micro MPV J). Common motors found in Chinese Hiace alternatives will be the 2.0 and 2.2 litre (491Q-ME) petrol engines together with 2.8 litre diesel engine.


The HiAce rebadged with an extra direction, the Toyota RegiusAce, ended up being introduced August 1999 with various models labeled as the Regius HiAce and Regius Touring HiAce marketed at Toyopet and Vista dealerships. The RegiusAce uses a cab over setup, which means that forward chair people sit on top of the front side axle while the 1TR-FE motor is found underneath the floors and between the front guests.

Whenever Vista business network is changed because of the NETZ selling system, the Regius Ace is offered solely within Netz shop. 1st generation H100 series is produced between 1999--2004.

Sold in the Japanese market between 1995 and 2002, the Granvia are a semi-bonneted van, using the front tires positioned in front of the front seating for best protection. Offered with seven- and eight-seater designs plus two-wheel drive or four-wheel drive, it's in line with the regular HiAce. Because of stronger safety laws, this design replaced the mid-engined HiAce in Europe and several more markets. The motors for Granvia are either a 2.4 L or 3.0 L diesel, or 2.7- and 3.4 L petrol. The Granvia spawned to the upmarket multipurpose motors the HiAce Regius, the Grand HiAce while the Touring HiAce. The Granvia, Grand HiAce, and Touring HiAce become upmarket passenger vans just.

In Europe, the Granvia-based HiAce offered from 1995 was usually built with the 2494 cc 2KD diesel system in a number of models, with or without turbocharging. The HiAce underwent a facelift in 2006, with bigger "jewel-style" headlights, and always been integrated this form until 2012, replaced by the Toyota ProAce.

In Australia, the Granvia is sold while the HiAce SBV, alongside the fourth generation HiAce, and both had been changed because of the brand-new fifth generation design. The HiAce SBV marketed in Australian Continent (from 1999 to 2005) was designated RCH12R (short wheelbase) and RCH22R (lengthy wheelbase) and was offered just with 2.4-litre 2RZ-E petrol engine creating 88 kW at 4800 rpm and 200 Nm at 3600 rpm and five-speed handbook transmission. The smaller SBV TownAce had been running on a 1.8-litre petrol engine.
Toyota Granvia
2007 HiAce Van LWB (KLH22, Europe)

They're also highly popular in New Zealand, brought in as utilized automobiles from Japan. The 3.0 litre turbocharged diesel is very favoured as the huge torque not so impressive energy production is preferably suited to the hilly problems in a country with a general 100 km/h speeds limit. Several cars have been in commercial traveler services.

The Grand HiAce ended up being on the basis of the HiAce Powervan. Selling for the Grand HiAce were only available in Japan in 1999. Motors readily available were a 3.4-liter petrol and a 3.0-liter turbo diesel. This kind ended up being marketed in Japan only until 2002. In China the Granvia ended up being badged "Toyota HiAce Solemio".

The semi-bonneted HiAce ended up being sold in Norway and was the greatest sales van for quite some time until very early 2012, when it had been withdrawn from markets. The Hiace offered in Europe may be replaced with a rebadged type of the Sevel (PSA, Fiat) Eurovan which is sold while the Toyota ProAce. It is built in cooperation with Jinbei as Jinbei sophistication.

The fifth-generation HiAce starred in 2005 as a broad long-wheelbase truck, wider super-long-wheelbase high-roof "Grand Cabin", long-wheelbase van, long-wheelbase high-roof van and a wide super-long-wheelbase high-roof van. Within generation the apparatus lever has-been moved to the dashboard to enable smoother activity in the cabin. Five-speed manual and four-speed automated transmissions can be obtained.

More versions make use of a four-cylinder DOHC engine, in a variety of forms, a 1TR-FE 2,000 cc or 2TR-FE 2,700 cc petrol engine, or a 2KD-FTV 2,500 cc or 1KD-FTV 3,000 cc D-4D turbo diesel engine. Two among these machines can be purchased in Malaysia, the 2.5 L turbo diesel, available in either panel van or screen van; and 2.7 L petrol, that comes just inside screen van alternative. At the least some general export markets HiAces are running on the 5L-E 3,000 cc diesel engine.

In Japan, Toyota's internet-enhanced GPS and car telematics service called G-Book was made a choice on all trim bundles for both personal and commercial uses.

The fifth-generation HiAce premiered into the Philippines on June 13, 2005, with D-4D variations, Commuter and GL Grandia, both with handbook transmission. In March 2006, the brand new top-of-the-line HiAce Super Grandia premiered, becoming the very first previously HiAce when you look at the Philippines with a regular automatic transmission.

The 2.5 and 3.0-litre turbodiesel machines need an optimum production of 75 kW at 3,600 rpm and 80 kW at 3,000 rpm correspondingly and optimum torque of 260 Nm at 1,600--2,400 rpm and 286 Nm at 1,200--1,600 rpm correspondingly. The 2.7 L petrol engine have a maximum output of 111 kW at 4,800 rpm and a maximum torque of 241 Nm at 3,800 rpm.

On Japan's range of the most generally taken motors the HiAce at this time resides in first place. Because of a lack of a theft immobilizer, it really is easier than you think to steal a HiAce, as opposed to so much more valuable SUVs and sports automobiles, that have most sophisticated thieves deterrent systems.

HiAces may also be preferred kinds of transport employed by people in the activities business in Hong-Kong.

Toyota KDH (Sri Lanka)
Toyota Commuter (Thailand)
Toyota RegiusAce (Japan)
Toyota pitbull (St.lucia)
Toyota Quantum (South Africa)
Toyota Ventury (Thailand)
Chery H5 (Asia)
Higer KLQ6540(China)
Jiangnan JNQ6495D1 (PRC)
JinBei Hiace/Haise/H2 (PRC)
Jincheng Hiace (PRC)
Toyota HiAce Awing (Center East)
IVM 6540 (Africa)
Joylong A4-A6 (PRC)
Farid / C.A.M Placer (Malaysia)
Toyota Hiace GL Grandia/Super Grandia/Super Grandia LXV (Philippines)
Toyota HiAce Commuter (Philippines)
Foton View C2
Master longer Kingwin-kingo
Foton See Transvan
Foton View Traveller
Kingstar Neptune

A turbocharger is usually much more desirable than a supercharger unless straight-out energy is necessary. Turbochargers offer increasing power minus the exact same reduction in gasoline economic climate. In both a turbo- and a supercharged system, energy try increasing by providing atmosphere under pressure into the motor's cylinders. This enables an elevated quantity of gas become burnt, producing even more energy. But this undoubtedly grows gasoline usage.

A supercharger try driven right from motor and thus its boost output are directly linked to engine speeds. A turbocharger is much more directly monitored because of the force associated with the exhaust gases which, also increasing with engine speeds, also differ considerably with engine burden.

Whenever a diesel motor is placed under a load there's greater weight to the development of combustion fumes in the cylinder. This grows burning stress and temperature which, consequently, advances the stress and heat for the exhaust gases. A turbodiesel system under huge burden will thus push their turbocharger at a larger speeds than if the same engine was run within exact same rpm under little if any load.

This has the consequence that a turbocharger brings boost, thus increasing power (and gas consumption) only once these types of a power increase try demanded by placing the engine under much load. A turbodiesel-powered car accelerating from remainder, like, will placed its motor under huge burden, hence causing higher increase pressures is delivered because of the turbocharger. This is recognized because of the gas shot program which delivers even more fuel to deliver most energy. After the vehicle hits a consistent speed and continual system rpm, the load reduces significantly, together with pressure of this exhaust gases through turbo fall. Increase and fuel shipping decrease, thus reducing gasoline usage to close to the exact same values as a naturally aspirated diesel system. If, state, the automobile starts climbing a gradient, the system burden increases as well as the turbocharger and gas program offer most power. Excess gasoline was delivered only if required.

A supercharger delivers near-constant boost pressures, so fuel usage suffers. Superchargers possess advantage of creating no increase limit (an rpm-level below which a turbocharger cannot operate effectively) and minimal lag. Superchargers only have to be connected into engine's intake program, hence making set up convenient and reducing to some extent the rise in interior temperatures that occurs with turbocharging.

Even yet in engines operating under a constant load (such electric generators), turbochargers need advantages over superchargers. The key positive aspect is a turbocharger doesn't take energy from the motor on exact same extent that a supercharger does. A supercharger takes energy right from the motor's crankshaft to drive they. Big models can draft to 10% of system's total energy when at complete increase, although definitely, they supply an electric enhance much greater than this. Turbochargers become driven by the system's fatigue gases. Best a comparatively smaller power loss is brought on by the turbocharger's turbine restricting the circulation of fatigue gases and increasing back-pressure. In a gasoline engine, this energy loss is a lot more pronounced. Its generally referred to as turbo lag and it is practiced at lower engine rates. But since these speeds tend to be where a diesel are most effective, the turbo spools (spins up) quickly and lag is nearly nonexistent. The diesel's torque output is increased and a broader number of engine rates can be utilized.

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