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Jeep Grand Cherokee 1999-2004 WJ WG Factory Workshop Service Repair Manual download

Summary
- “Transmission band” = a metal strap lined with friction material that clamps a drum inside the automatic transmission to hold that drum still and make a gear engage. Think of it like a hand squeezing a spinning roll to stop it so the gearset changes.
- On older Chrysler/Jeep 4‑speed automatics the bands are adjustable; on many modern boxes they are not. If your WJ/WG transmission has adjustable bands, they must be set to a specific clearance/stroke. If they’re too loose the trans will slip; too tight and you get harsh shifts and damaged parts.
- Below is a beginner‑level workshop style explanation: components, how the system works, why adjustment is needed, what can go wrong, and a safe general procedure. IMPORTANT: always verify model‑specific torque and turn‑count specs in the factory workshop manual before you tighten anything.

I. Components and what each does (detailed)
- Band
- What: A metal strap lined with friction material (lining) that wraps partially around a drum.
- Function: When applied it anchors (locks) the drum to the case, stopping the drum from turning so the planetary gearset produces a particular ratio.
- Analogy: A hand wrapping a cloth around a spinning roll and squeezing to stop it.

- Drum (banded drum)
- What: A round component that the band clamps onto. It is splined to clutches or planetary components inside the transmission.
- Function: When held by the band, it prevents rotation and changes which gears are engaged.

- Servo (band apply mechanism)
- What: A hydraulic piston assembly that pushes a strut to apply the band.
- Function: Converts hydraulic pressure (line pressure from the valve body/valves) into mechanical motion to close the band. Springs return the band when pressure is released.
- Note: Servo condition, piston travel, and spring strength affect actual band travel.

- Band anchor / pivot / strut / rod
- What: The mechanical parts that transmit servo piston movement to the band.
- Function: Anchor one end and move the other so the band tightens. The adjuster usually sits at or near the anchor point.

- Adjuster nut / bolt / locknut (on adjustable transmissions)
- What: A threaded adjuster that changes the static position/pretension of the band.
- Function: Sets the initial clearance and permitted travel before the band contacts the drum.

- Cover / access plate / case
- What: The transmission case or an inspection plate/piece that you remove to reach the adjuster.
- Function: Protects the mechanism; removal gives access for adjustment.

- Valve body / hydraulic system
- What: The hydraulic control center that routes fluid to servos and clutches.
- Function: Controls line pressure and which servos get pressure to make shifts. Low pressure, worn pump, or valve problems change servo pressure and change effective band apply.

- Transmission pan & filter
- What: Pan holds fluid; filter catches particles.
- Function: Removing pan is often required to inspect bands, remove valve body, or drop fluid for access. Metal in pan indicates internal wear.

II. Theory: how bands make the transmission change gears (simple)
- Automatic transmissions use planetary gearsets. Holding different elements (sun, carrier, ring/drum) stationary or let them rotate changes gear ratios.
- A band, when applied, holds a drum/element stationary so the planetary set creates a specific ratio (e.g., 1st or 3rd).
- The valve body directs fluid to a servo. The servo pushes a strut so the band tightens on the drum. When pressure is released a return spring lets the band off.
- Adjustment sets the point where the band first contacts the drum and how far the servo must travel to fully apply it. Too much clearance = servo must travel more so band may not fully grab (slip). Too little clearance = band is partially on at rest (drag), causing hard engagement and heat.

Analogy: think of a bicycle coaster brake. The band is the rubber pad inside that squeezes the hub when you pedal backward. If the pad is too far away (loose) you have to squeeze hard before it bites. If it’s too tight it drags the wheel all the time and overheats.

III. Why adjustment is needed
- Wear: Friction lining on a band wears over time, increasing clearance.
- Settlement: The lining and mechanical parts seat differently over thousands of miles.
- Fluid condition and pressure: Low pressure or thin/burnt fluid means servos don’t develop full force; that interacts with band clearance and makes slips worse.
- Previous work: If valve body was serviced or bands were replaced, adjustment is required for correct stroke.
- Thermal expansion/aging: Over time clearances change enough that factory preset must be restored.

IV. Symptoms that indicate band problem or misadjustment
- Slipping: Burnt smell, slipping or revs rising without acceleration in a given gear (commonly 1st or 3rd for band-controlled gears).
- Harsh/abrupt shifts: Bands too tight or insufficient clearance.
- No engagement in a specific gear or delayed engagement.
- Overheating of fluid, lots of metal flakes or burnt fluid in pan.
- Chatter or flaring in a gear during shifts.
- Excessive cooler temperatures and low line pressure (but low pressure causes symptoms similar to band issues).

V. What can go wrong (and consequences of improper adjustment)
- Over‑tightening:
- Causes continuous drag, excess heat, burnt band lining, warped drums, poor fuel economy, harsh shifts and early failure.
- Under‑tightening:
- Slipping, burnt bands, overheated fluid, metal debris from clutches, poor performance.
- Stripped adjuster threads or broken locknut from overtightening.
- Damaging servo piston or return spring.
- Contaminating valve body or pump area during disassembly—introduces metal into circuits.
- Incorrect reassembly causing leaks or lost bolts leading to catastrophic failure.
- Final consequence: irreversible damage requiring rebuild or replacement if metal contamination or severe burning occurs.

VI. Tools and parts you’ll need (general)
- Factory service manual or accurate spec sheet (mandatory for exact turn counts and torque).
- Vehicle jack stands and wheel chocks (safety).
- Basic hand tools: ratchet, sockets, wrenches (including small open/box wrenches for adjuster).
- Torque wrench.
- Screwdrivers, pick set.
- Drain pan, rags, gloves.
- Clean transmission fluid (correct type for your model).
- New filter and pan gasket, possibly a new pan bolts if required.
- If adjusting via an inspection cover you may need gasket/sealant.
- Flashlight, inspection mirror.
- If valve body removal required: labeled bolt trays and careful cleanliness.

VII. General step‑by‑step band adjustment procedure (safe, workshop‑style — follow factory specifics)
Note: This is a generic procedure. Do NOT use generic turn counts or torques without your exact model specs.

1) Safety and preparation
- Park on level surface; block wheels; disconnect battery negative if you’ll be under the car for long work.
- Raise vehicle safely on jack stands — never rely on a jack.

2) Warm the transmission (if required by manual)
- Many procedures specify warm fluid temperature to get realistic clearances. Drive until normal operating temperature, then park, engine off, and proceed. Follow the manual’s temp range.

3) Drain fluid and remove pan (if required)
- Place drain pan, remove transmission pan and filter to access the valve body/servo area or an inspection plate.
- Inspect fluid: dark/burnt smell or metallic flakes indicate overheating or internal damage.

4) Locate band adjuster(s)
- Depending on transmission design, there may be an access plate or you may need to remove the valve body to reach the adjuster. On some boxes the adjuster is external and reachable without full disassembly.
- Identify which band you are adjusting (low/reverse band vs intermediate band). The manual will label them.

5) Inspect band and servo
- Visual check for lining thickness and contamination. If the lining is thin or severely glazed/burnt, replacement is required rather than adjustment.
- Check servo piston for free movement and return spring condition (if accessible).

6) Pre‑adjust checks
- Put transmission in PARK (or specified gear) and make sure parking pawl holds before you start turning adjusters.
- Some procedures require the engine off; others require it running in a particular gear. Follow the factory sequence exactly.

7) Make the adjustment (generic approach)
- Typical conceptual sequence:
a. Turn the adjuster nut until the band just contacts the drum (you’ll feel slight drag when rotating the drum by hand).
b. Back off or tighten by the factory‑specified amount (for example, “turn back X flats” OR “turn the nut X turns”) to set the specified clearance/servo stroke.
c. Tighten the locknut to the specified torque while holding the adjuster.
- Important: Do not rely on “feel” only. Use the factory specified turn/degree or stroke measurement. If manual calls for measuring servo piston free travel, use the gauge or dial indicator described.

8) Verify stroke (if required)
- Many manuals require checking servo piston travel with a dial indicator or a feeler/stop tool to ensure the band engages at the correct point.
- If measurement out of spec, re‑adjust.

9) Reassemble
- Replace filter, clean pan, install new gasket or RTV as specified.
- Refill with the correct type and quantity of fluid.
- Reconnect any disconnected wiring.

10) Test
- Start engine, check for leaks, let the trans circulate fluid for a minute, check fluid level per manual (usually with engine idling in PARK or in neutral, at operating temperature).
- Road test through all gears, monitoring shift quality and temperature.
- Re‑check fluid level after the test and correct as needed.

VIII. How to measure/verify — what the factory manual will specify
- Typical things a manual specifies:
- Warm fluid temperature range for adjustment (e.g., 40–60°C / 104–140°F).
- The number of turns or flats to turn an adjuster after initial contact.
- Locknut torque.
- Servo piston travel / stroke measurement procedure and acceptable range.
- Specific gear positions while adjusting (engine on/off).
- If you cannot measure with a tool, the safest option is to consult the manual or have a pro perform adjustment.

IX. When to replace instead of adjust
- Lining worn beyond service limit (thickness spec in manual).
- Severe burnt lining, lots of metal flakes in pan.
- Servo piston scored, springs broken.
- If valve body or pump is faulty giving incorrect pressure — addressing band alone won’t fix it.
- If the transmission has multiple problems and internal damage is suspected, a rebuild is safer.

X. Practical tips and cautions (no‑nonsense)
- Get the factory service manual. Do not guess turn counts or torques. A tiny error can ruin a transmission.
- Cleanliness: keep everything clean and free of contamination. Flip open valve bodies invite disaster if contaminated.
- Use the correct fluid type and level — incorrect fluid interacts with friction materials and hydraulic pressures.
- If you smell burnt fluid or see metal shavings, stop and evaluate — band adjustment may not be enough.
- If you are not confident removing valve body or measuring servo stroke, this job is well worth a transmission shop’s time.
- Don’t overtighten adjuster threads or locknut. If threads round off, you can end up needing a costly repair.

XI. Quick troubleshooting guide (symptom → likely band‑related cause)
- Slipping only in lower gears → band too loose / worn lining / low hydraulic pressure.
- Harsh engagement into a gear → band too tight / insufficient freeplay.
- Delayed engagement in all gears → low line pressure (pump/valve body) rather than band only.
- Burnt smell / metal in pan → internal wear from slipping or clutch damage; inspect before just adjusting.

Closing statement
Band adjustment is a precision setting: the parts are small but their effect is large. The concept is simple (band clamps drum), but the execution must follow the factory procedure precisely (temperature, turns, torque, measurement). If you have the exact WJ/WG model year and transmission code, look up that model’s workshop manual for the exact adjuster location, the specified number of turns/flats, and locknut torque. If you prefer, use the steps above as a checklist while you follow the factory procedure for your specific transmission.
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