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The PDF manual covers
Service Data
Front System
Front Wheel Drive
Steering System
Engine
Turbocharger
Diesel Fuel System
Cooling System
Ignition System
Electrical System
Engine Clutch
Transmission
Centre Housing
Differential & Main Bevel Drive Gears
Rear Axle & Final Drive
Brakes
PTO
Cab
Main Hydraulic System
Hydraulic Lift System
Auxiliary Hydraulic System
Wiring Diagrams
- Safety first
- Wear safety glasses and gloves; keep loose clothing/jewelry away from moving parts.
- Work on level ground, engage parking brake, chock wheels, switch engine off and remove key.
- Let the engine cool before working near the radiator/fan.
- Disconnect the battery negative cable before loosening belts to avoid accidental starts or short circuits.
- What “drive belt” usually means on MF3505 / MF3525 / MF3545
- Typically refers to the engine accessory (V-belt or multi-rib/serpentine) that drives the alternator, fan, hydraulic pump, A/C compressor (if fitted) and sometimes water pump. Confirm by visual inspection — it’s the belt wrapped around pulleys at the front of the engine.
- If you actually mean a hydrostatic transmission belt (on some tractors with belt-driven hydrostatic pumps) or mower deck belt, steps differ — this guide covers the engine accessory belt.
- Tools required (basic set) and how to use each
- Socket set with ratchet (3/8" or 1/2" drive) and extension
- Used to remove/loosen pivot and adjuster bolts. Match socket to bolt head size; turn counterclockwise to loosen, clockwise to tighten. Use steady force; use an extension for hard-to-reach bolts.
- Combination wrenches (open-end/box) set
- For holding nuts while turning bolts with a socket on the other side or where a socket won’t fit. Pull the wrench toward you for better control and to avoid rounding heads.
- Breaker bar
- Long-handled bar for breaking loose very tight bolts. Use with care — sudden break loose can cause slips.
- Adjustable wrench (crescent)
- Useful when you don’t have an exact wrench size; avoid using as main tool on tight bolts because it can slip.
- Long-handled ratchet or serpentine/belt tensioner tool (if there’s an automatic tensioner)
- To rotate the tensioner pulley and relieve belt tension. Fit the ratchet square into the tensioner boss and pull/rotate to release tension.
- Flat screwdriver / pry bar
- To help lever the belt off pulleys gently or to remove covers. Use a pry bar only for gentle leverage; don’t spike or bend pulleys.
- Torque wrench (recommended)
- To tighten bolts to manufacturer torque spec. Set the wrench to the required torque and tighten until it clicks (for click-type models).
- Feeler / belt tension gauge (optional but recommended)
- Measures belt deflection or tension so you set correct tension. If not available, you’ll use the “deflection” method described below.
- Flashlight or work light
- For visibility in tight engine bays.
- Jack and jack stands (if needed to raise tractor front)
- Use only if you need more clearance; support tractor on rated stands—never rely on a jack alone.
- Clean rag and small container for bolts
- Keep fasteners together and area clean.
- Extra tools you might need and why
- Belt part number or VIN/serial lookup (phone/internet)
- To order the correct replacement belt for your exact engine/configuration.
- Replacement pulleys or tensioner (if worn)
- If pulleys or tensioner bearings are noisy or wobble, they must be replaced; otherwise a new belt will fail early.
- Service manual or online diagram
- Shows exact routing and torque specs; strongly recommended for correct installation.
- Replacement parts you may need and why
- New drive belt (correct V-belt or multi-rib belt for your model)
- Replace if original belt shows cracks, glazing, frayed edges, missing ribs, oil contamination, or if it has been in service past recommended life. Always replace with the correct length/profile for your configuration.
- Idler pulley(s) or tensioner assembly
- Replace if pulley bearings are noisy, feel rough, wiggle side-to-side, or show visible wear. A bad bearing will quickly destroy a new belt.
- Pivot/adjuster bolts (bolt and nut hardware)
- Replace stripped or corroded fasteners; they’re cheap and prevent problems.
- Belt routing diagram (printout or sticker)
- To ensure correct routing over all pulleys.
- Quick inspection before removal
- Take a clear photo or draw the belt routing for reinstallation.
- Inspect belt for cracks, glazing, rib separation, oil contamination, or shiny hard spots.
- Spin each pulley by hand (with engine off) — listen for rough bearings or feel for play/wobble.
- Check tensioner spring action (if automatic) by rotating it — should be smooth and spring back.
- Step-by-step replacement (basic, beginner-friendly)
- Prepare and secure
- Park, chock wheels, remove key, disconnect battery negative, let engine cool.
- Remove any engine covers or guards that block access to the belt (keep bolts in a container).
- Relieve belt tension
- If automatic tensioner: fit a long-handled ratchet or a serpentine tool to the tensioner bolt; rotate the tensioner to reduce tension and slip the belt off a pulley. Hold tensioner while removing belt, then slowly release.
- If manual adjuster (alternator pivot): loosen the lock nut on the adjuster and the main pivot bolt (don’t remove pivot), push the alternator (or adjuster) to slacken belt, then slip belt off.
- Remove the old belt
- Note routing from your photo/diagram, then remove the belt entirely.
- Inspect pulleys and tensioner again for wear or oil.
- Install the new belt
- Route the belt according to the photo/diagram: start wrapping the belt around the lower pulleys first, leaving a pulley (usually the tensioner) for last.
- For automatic tensioner: rotate the tensioner with the tool, slip the belt onto the last pulley, then release the tensioner slowly ensuring the belt seats in all pulley grooves.
- For manual adjuster: position belt on pulleys, move alternator/adjuster to apply tension, then tighten adjuster lock nut and main pivot bolt to hold position.
- Set correct tension
- If you have a belt tension gauge, set to the spec in the manual.
- If you don’t, use the deflection method: at the longest unsupported span of belt, press mid-span with moderate thumb pressure (about 10–15 lbs). Typical deflection for many V-belts is about 10–12 mm (3/8"–1/2") for single V-belts or 8–10 mm for multi-rib; check manual if possible. The belt should be firm but not rock-hard, and not loose enough to skip.
- Tighten and torque
- Tighten pivot and adjuster bolts to manufacturer torque if you have the manual; otherwise tighten securely but avoid over-tightening that will overload bearings. Use torque wrench if available.
- Double-check
- Ensure the belt sits properly in all pulley grooves and that all guards are replaced.
- Reconnect battery negative.
- Start engine, observe belt running for a minute at idle: look for wobble, noise, or slipping. Shut off and re-check tension after a short run — some belts settle and may require re-tensioning.
- Final check after use
- Re-check tension and bolts after first few hours of operation.
- Common problems and fixes
- Belt slips or squeals on start
- Check tension (tighten), inspect pulleys for glazing or oil contamination; replace belt if glazed or contaminated.
- Belt wears quickly after replacement
- Usually caused by bad idler/tensioner bearings, misaligned pulleys, or oil on belt — replace faulty parts and realign pulleys.
- Tensioner won’t hold tension
- Replace tensioner assembly.
- Practical tips for a beginner
- Lay out tools and parts before you start; keep fasteners in a container.
- Use your phone to take photos of routing and bolt locations for reassembly.
- If a bolt is rusty or very tight, apply penetrating oil, allow to soak, and use a breaker bar if needed — take care not to snap bolts.
- If unsure about torque specs or belt type, take the old belt to a tractor parts dealer or look up parts by your tractor serial number to get the correct replacement.
- When in doubt or if pulleys/tensioner are suspect, replace the belt and tensioner/idler at the same time — it’s inexpensive insurance.
- When to seek professional help
- If you find seized or broken pulleys, major rusted fasteners, unusual engine layout you’re not comfortable with, or if the belt drives critical systems and misinstallation might cause damage — get a mechanic.
- Parts to buy (minimum)
- Correct replacement belt (match part number or take old belt to supplier)
- Optional but recommended: tensioner/idler pulley assembly if noisy or old
- Small hardware (replacement bolts/nuts) if needed
- Final safety reminder
- Never work on the belt with the engine running. Reconnect battery only after reassembly. Use jack stands when lifting. If unsure, have a trained technician confirm routing and tension.
No extra commentary. rteeqp73
Massey Ferguson Instructional Sales Video This is a video my grandfather had with his 4WD Massey Ferguson 3545, probably my favorite tractor he had. We used in the ...
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