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File size 38 Mb PDF document searchable with bookmarks.
The PDF manual covers
* BELT PULLEY
* BRAKES
* CONDENSED SERVICE DATA
* CONTINENTAL NON-DIESEL ENGINE & COMPONENTS
* COOLING SYSTEM
* DIESEL ENGINE & COMPONENTS
* DIESEL FUEL SYSTEM
* DIFFERENTIAL, BEVEL GEARS & FINAL DRIVE
* DUAL RANGE TRANSMISSION (WITHOUT MULTIPOWER)
* ENGINE CLUTCH
* FRONT SYSTEM
* PETROL FUEL SYSTEM
* HYDRAULIC SYSTEM
* IGNITION & ELECTRICAL SYSTEM
* INDEPENDENT POWER TAKE-OFF
* INDEX
* MULTIPOWER TRANSMISSION
* NON-DIESEL GOVERNOR
* PERKINS NON-DIESEL ENGINE & COMPONENTS
* POWER STEERING SYSTEM
* POWER TAKE-OFF (CONSTANT RUNNING & TRANSMISSION DRIVEN)
* STEERING GEAR
About the Massey Ferguson MF135
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the world especially in Europe. The next big selling model was the MF135, widely popular because of its reliability and power compared with other tractors at the time. This was the first model in the MF 100 series. The Massey Ferguson 135 is a popular tractor. In fact it is one of the most popular tractors for vintage and classic enthusiasts.
Tools & parts (short): replacement mount (correct MF135/MF150/MF165 part), socket/wrench set, breaker bar, torque wrench, transmission jack or heavy floor jack + wood blocks, axle stands/chocks, pry bars, penetrating oil, punch/hammer, jack stands, safety glasses, work gloves. Factory service manual for specs.
Overview theory (brief):
- Transmission mounts locate and support the gearbox relative to the frame and rear axle, transmit reaction loads (torque, drag) and isolate vibration with rubber. When mounts fail (cracked/broken rubber, torn metal, loose bolts) the gearbox shifts, causing misalignment of PTO/shaft/drives, vibration, abnormal wear, clutch/gear engagement problems and noise. Replacing the mount restores correct location, load path and damping, removing undesired movement and re‑establishing driveline geometry.
Ordered procedure with theory for each step:
1) Safety & preparation
- Actions: Park on level ground, chock wheels, lower implements, disconnect battery negative, engage park brake. Put on PPE.
- Theory: Prevents accidental movement, electrical shorts and protects you while lifting and working under machine.
2) Diagnose & confirm mount fault
- Actions: Visually inspect mount(s) for torn rubber, separated metal, broken studs/bolts or corrosion. With engine off, have an assistant slowly apply throttle/engage clutch or gently rock transmission with a pry bar to observe movement. Note noise/vibration conditions and which mount moves.
- Theory: Confirms that the mount is the cause rather than worn universal joints, gearbox bearings or loose linkage. Mount failure shows excessive play or open gaps; other faults present differently.
3) Support the tractor/gearbox
- Actions: Place a transmission jack or a heavy floor jack with a wide wood block under the gearbox housing/selected support point. Lift only enough to take weight off the mount—do not fully lift the tractor off its stands. Secure tractor with stands if working beneath.
- Theory: Removing the mount removes a primary support. Supporting the transmission prevents it from sagging, misaligning mating shafts or causing undue stress or damage to gearcase seams, linkages, or remaining mounts.
4) Access & clearances
- Actions: Remove any obstructing components: tailshaft/PTO covers, linkage brackets, shield plates, top link brackets or pipes that block mount access. Apply penetrating oil to rusty fasteners and allow to soak.
- Theory: Gives clearance for safe bolt removal and prevents damage to surrounding parts. Penetrating oil reduces likelihood of bolt breakage.
5) Remove the mount fasteners in order
- Actions: Loosen and remove mount bolts/nuts. If mount is attached to crossmember/frame and gearbox, unbolt both sides. Keep track of washers and bushings. Use a punch or heat if studs are seized. Do not allow transmission to drop when the last fastener is removed—support must bear load.
- Theory: Proper sequential removal avoids shock loading the case or frame. If bolts are seized, controlled heating or cutting reduces risk of snapping bolts and damaging threads.
6) Inspect mating surfaces & adjacent components
- Actions: Clean contact faces on gearbox and frame. Inspect mounting pads, studs, threaded bosses and nearby rubber isolators for cracks, elongation or deformation. Check alignment of shaft splines, PTO flange and clutch linkage for signs of misalignment or wear.
- Theory: Ensures the problem hasn't caused secondary damage; a new mount will fail early if bolt threads, bosses or alignment surfaces are damaged. Replacing/repairing damaged bosses prevents reoccurrence.
7) Fit the replacement mount (correct orientation)
- Actions: Position new mount into place. If mount uses bushings, lubricate per manual. Align bolt holes, start bolts by hand to avoid cross‑threading. Tighten nuts only enough to hold mount but allow slight movement for final alignment with load on mount.
- Theory: Correct orientation and hand-starting prevents thread damage and ensures the mount will seat flat. Slight slack allows the assembly to find the correct position when the weight is reapplied.
8) Re‑support/load and torque to spec
- Actions: Slowly lower jack so mount takes the load. With tractor resting on its wheels/stands and weight on mount, torque all mounting fasteners to the manufacturer’s specified values (use the service manual). If spec not available, use appropriate torque for bolt size and grade, not merely “tight.”
- Theory: Torque while load is applied ensures the mount clamps at the correct compressed state of the rubber isolator. Over/under‑torquing changes clamping force and can crush the mount or allow movement. Correct torque secures load path and prevents bolt shear or loosening.
9) Reassemble removed parts and check linkages
- Actions: Refit shields, linkages, PTO shaft, crossmember etc. Ensure PTO/shaft splines and clutch linkages are aligned and reconnected as originally.
- Theory: Reassembly returns the driveline interfaces to their designed geometry. If a mount changed position by even a few millimeters, linkages may need slight re‑adjustment for neutral/clutch free play.
10) Functional checks
- Actions: Reconnect battery. With tractor on stands or chocked, start engine and observe for vibration/noise at idle and under light throttle. Cycle clutch and engage PTO to check alignment and smooth engagement. Road/field test under normal load. After a short run, re‑check and re‑torque mounting bolts.
- Theory: Dynamic testing reveals any residual misalignment or looseness only apparent under load. Re‑torquing after heat/cool cycles prevents bolt loosening from initial settling.
11) Final inspection & maintenance note
- Actions: Inspect for leaks, new cracks, or movement. Replace other mounts if they show wear. Keep fasteners clean and anti-seize/streak if called for by manual.
- Theory: Mount failure can be systemic—age and hard use often mean multiple mounts need attention. Preventive replacement avoids repeat failures.
How the repair fixes the fault (concise):
- A new mount restores the gearbox’s designed support and damping. This removes unwanted degrees of freedom (sway, sag, rotation) that cause misalignment of the PTO/clutch/driveshafts, reduces vibration transmitted to the frame, prevents abnormal bearing and seal loading, and restores correct torque‑reaction paths. Properly torqued, it prevents bolt fatigue and future movement.
Warnings (short):
- Always support gearbox before removing mounts. Do not rely on hydraulic jacks alone—use stands/chocks. Use manufacturer torque specs. If threads/bosses are damaged, repair before installing new mount. Replace multiple mounts if several are worn.
End. rteeqp73
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