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Massey Ferguson MF135 MF150 MF165 tractor factory workshop and repair download manual

Tools & consumables you’ll need
- Basic hand tools: metric socket set (8–19 mm), combination wrenches, long breaker bar, ratchet, extensions.
- Impact wrench (air or 12V electric) — speeds removal of corroded nuts.
- Penetrating oil (PB Blaster, WD-40 Specialist, Liquid Wrench).
- Torque wrench (capable 10–150 Nm).
- Exhaust hanger pliers or large slip-joint pliers.
- Reciprocating saw with metal blade or angle grinder with cut-off disc (if converter is welded).
- Wire brush, hammer, cold chisel.
- Jack and axle stands or ramps (tractor must be securely supported).
- Heat shield/insulating mat or gloves — exhaust and turbo area may be hot.
- Safety gear: safety glasses, gloves, hearing protection, respirator if cutting, fire extinguisher.
- New parts & consumables: replacement catalytic converter (correct unit for MF135/MF150/MF165 or correct aftermarket assembly), new exhaust gaskets, new flange nuts/studs/bolts or exhaust clamps, high-temp exhaust sealant, high-temp anti-seize compound.
- O2 sensor socket or 22 mm wrench (only if sensor present) and small dab of anti-seize for O2 threads.
- Replacement exhaust hangers/rubber mounts (recommended).

Safety precautions
- Work on a cold engine. Exhaust and turbo components stay hot long after shutdown.
- Park on level ground; chock wheels and engage parking brake.
- Support tractor securely with jack stands — never rely on jack. Use appropriate capacity stands for tractor weight.
- Disconnect battery negative to prevent accidental cranking and reduce spark risk.
- Use proper PPE when cutting/welding; ventilate area to avoid breathing fumes.
- If using torch to free nuts, avoid fuel lines, electrical wiring, rubber hoses and plastic components.
- Have a fire extinguisher ready while heating, cutting or welding.

Step‑by‑step replacement procedure
1) Prep and inspection
- Confirm correct replacement converter for your tractor model (location/length/inlet/outlet flange type). If unsure, match part numbers from parts manual.
- Visually locate converter: typically between exhaust manifold/turbo and muffler. Identify mounting flange(s), hangers and any sensor(s).

2) Cool, secure, and disconnect battery
- Ensure engine completely cool.
- Chock wheels, set parking brake, support tractor on stands, disconnect negative battery terminal.

3) Remove heat shields and nearby obstructions
- Remove any heat shields, belts or panels blocking access. Keep hardware labeled for reassembly.

4) Remove oxygen sensor(s) (if fitted)
- Spray O2 sensor thread with penetrating oil. Use O2 sensor socket/wrench to remove. Mark wiring to avoid damage. Apply a very small amount of anti-seize to new sensor threads (avoid contaminating sensor tip).

5) Free seized nuts/bolts
- Spray all flange bolts and hanger bolts with penetrating oil and let soak 10–20 minutes.
- Use breaker bar or impact wrench to break loose. If a nut is frozen, apply heat carefully with a torch, avoid nearby rubber/plastic/fuel lines. Use a hammer/cold chisel to help free a stud if snapped.

6) Support the exhaust assembly
- Use a second jack (or floor jack + wood block) to support the exhaust/muffler downstream of the converter so it does not drop when you remove bolts.

7) Unbolt/extract from flanges and hangers
- Unbolt the inlet and outlet flange(s) or loosen exhaust clamps. Remove hanger mounts from rubber hangers with hanger pliers.
- If flanges are corroded and bolts will not break free, cut the converter out with a reciprocating saw or grinder just aft of the inlet flange or ahead of the outlet flange. Make straight cuts to ease welding in new piece.

8) Remove old converter
- Lower the assembly carefully. If welded, you may need to cut, then unbolt remaining sections. Watch for heavy parts and sharp edges.

9) Clean mating surfaces
- Wire-brush flange faces, studs and pipe ends until clean metal. Remove old gasket material completely. Verify flanges are not warped — check with straightedge.

10) Fit and prep new converter
- Compare fitment and length with old converter. Replace any damaged studs/bolts with new grade hardware.
- Fit new gaskets to flanges. Apply a thin bead of high-temp exhaust sealant only if gasket manufacturer recommends.
- Lightly coat bolt threads with anti-seize (do not get on gasket sealing faces). Do not over-apply anti-seize to O2 sensor threads.

11) Reinstall and align
- Lift new converter into place using jack support. Align flanges and loosely install bolts/nuts so you can adjust for fit.
- Reconnect hangers. Tighten bolts progressively in an even pattern to seat gaskets, then torque to spec. If you don’t have exact spec, use these general torque guidelines: M8 ≈ 20–25 Nm (15–18 ft-lb), M10 ≈ 40–50 Nm (30–37 ft-lb), M12 ≈ 70–90 Nm (52–66 ft-lb). Consult factory manual for exact values.

12) Reinstall O2 sensor(s)
- Thread in O2 sensor by hand to avoid cross-threading; torque per sensor spec (typically 30–45 Nm for M18 O2 sensor threads), or snug then 1/8 to 1/4 turn. Wipe any anti-seize from sensor tip.

13) Final checks before lowering
- Inspect for contact with wiring, hoses or bodywork. Ensure hangers support weight and no tension on exhaust joints.
- Reinstall heat shields and covers.

14) Start engine and check for leaks
- Reconnect battery. Start engine and let idle. Listen for leaks at flanges and feel for escaping gases (careful — hot). If any leak, re-tighten bolts and inspect gasket seating. A short test drive under load to verify no rattles or movement.

15) Post-installation
- Re-torque bolts after a short heat cycle (engine warm then cooled) if manufacturer recommends.
- Properly dispose of old catalytic converter — they contain precious metals and must be handled by appropriate recycling or scrap facility.

How specific tools are used (quick notes)
- Penetrating oil: spray and allow soak; repeat for heavily rusted studs.
- Breaker bar/impact: breaker for controlled torque; impact is faster but can snap studs — use impact carefully.
- Reciprocating saw/angle grinder: use to cut welded sections; support and restrain parts to avoid sudden drop. Wear respirator and eye/ear protection.
- Exhaust hanger pliers: pinch and remove rubber hanger with less effort and to avoid stretching.
- Torque wrench: final tightening to avoid over-stressing flange bolts which can warp flanges or snap studs.

Common pitfalls & how to avoid them
- Trying to remove hot components — wait for cool to avoid burns.
- Snapped studs/nuts: loosen with penetrating oil, heat, and breaker bar; replace any compromised studs rather than re-using.
- Cross-threading O2 sensor: always thread by hand first.
- Poor alignment: don’t fully tighten bolts until converter is fully supported and aligned; misalignment causes leaks and vibration.
- Using wrong replacement part: verify flange spacing, pipe diameter, and oxygen sensor boss location.
- Over-torquing or under-torquing bolts: follow torque spec or use the general ranges provided; re-torque after first heat cycle.
- Welding problems: if welding is needed, ensure clean fit-up and use proper exhaust-grade steel; poor welds cause leaks and premature failure. If you’re not confident at welding exhaust components, have a professional fabricate the joint.
- Forgetting to replace gaskets/hardware: always use new gaskets and proper stainless clamps/stud kits — reusing old hardware often leads to leaks.

Replacement parts summary
- Correct model catalytic converter (OEM or quality aftermarket with same flow and flange configuration).
- Exhaust gaskets (inlet and outlet).
- New bolts/studs/nuts or exhaust clamps.
- New rubber hangers if old ones are cracked.
- O2 sensor(s) if present and old/damaged.
- High-temp sealant and anti-seize compound.

Disposal and environmental note
- Catalytic converters contain precious metals; dispose of through authorized recycling/scrap facilities. Do not throw in regular waste.

Follow the above exactly, use the right replacement converter and hardware for your MF135/MF150/MF165, and take care with rusted fasteners and exhaust alignment.
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