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Mitsubishi Renault F9Q1 F9Q2 engine factory workshop and repair manual download

Concise, ordered explanation with theory (how and why each action fixes the fault). No extra commentary.

Summary theory up-front
- Purpose of the timing chain system: mechanically link crankshaft to camshaft(s) so valve timing (opening/closing) is a precise function of crank position. Hydraulic/mechanical tensioners and plastic/metal guides keep chain length and tooth engagement stable. Many faults come from chain wear/stretch, worn guides, failed tensioner, or worn sprockets.
- Fault mechanism: chain stretch or guide/tensioner failure = slack. Slack lets the chain jump on sprocket teeth or lets cam timing drift (retard/advance). Result: noisy chain (rattle on cold start), incorrect valve timing (poor running, misfires, loss of power, increased emissions), timing phasing faults, engine management limp-mode, and in interference engines possible valve-piston contact (catastrophic damage).
- Repair goal: restore correct geometric relationship between crank and cam(s) so valve timing is returned to factory specification, eliminate slack/noise, and prevent valve-piston interference.

Ordered procedure and the theory behind each step
1) Preparation and safety
- Disconnect battery, relieve fuel pressure if needed. Support vehicle, secure on stands. Theory: prevent electrical short, accidental engine start, and provide safe workspace.

2) Drain/clear ancillaries and gain access
- Remove engine covers, accessory belts, alternator/power steering/AC brackets that obstruct the timing cover, intake/exhaust piping as needed, engine mount(s) and support engine with a jack or engine support if mount removal is required. Drain coolant/oil if cover or water pump removal requires it. Theory: timing cover/access must be removed without distorting the engine; supporting the engine prevents misalignment or stress when mounts are removed.

3) Set engine to precise reference (TDC)
- Rotate engine to TDC for cylinder 1 on compression stroke. Use the crankshaft pulley bolt and factory reference marks. Lock crank and camshaft(s) with appropriate locking tools or pins (factory specified). Theory: all alignment and chain installation is referenced to TDC; locking prevents cams/crank from moving and ensures timing is re-established exactly.

4) Inspect, document and relieve chain/tension
- With components visible, inspect chain, guides, tensioner, and sprockets for wear, cracked guides, hydraulic tensioner leakage, tooth wear, or elongation. Photograph or mark orientation of chain and timing marks if multiple chains/rows exist. Release hydraulic tensioner as per procedure (often remove retaining pin after locking cams). Theory: you must know which parts are bad; replacing only the chain without worn guides/tensioner leaves the root cause. Locking and controlled release prevents uncontrolled cam movement.

5) Remove chain, guides and tensioner
- Remove tensioner, then guides, then chain and sprockets as required. Keep components in order if you plan to inspect. Replace all wear items: chain(s), tensioner (always), guides (always if cracked/worn), sprockets if wear is evident. Theory: guides/tensioner wear create slack even when a new chain is fitted; new chain + old guide = quick return of symptoms. Replacing entire wear train restores geometry and tension control.

6) Clean and prepare mating surfaces
- Clean timing cover sealing surfaces, torque-bolt holes, and sprocket bores. Replace gasket/sealant per manufacturer. Theory: sealing failures produce oil leaks that can starve/hinder hydraulic tensioner operation and contaminate components; proper sealing and cleanliness ensures reliable tensioner/oil pressure function.

7) Fit new components and correctly index chain
- Fit new sprockets and locate chain with correct orientation and timing marks aligned to crank and cam TDC references. Install new guides and a new tensioner (hydraulic tensioner usually comes with a locking pin that holds it retracted). Follow the specific routing and mark alignment exactly. Theory: correct mesh and indexing reproduces factory phase relationship; guides hold lateral chain position; tensioner preloads chain so there is no slack during startup.

8) Release locking devices and set tension
- If the tensioner has a locking pin, install pin to keep it retracted while placing the chain, then withdraw pin in the procedure-specified sequence so tensioner extends and applies hydraulic/mechanical preload. For hydraulic tensioners, prime with clean engine oil if required (some require pumping oil to remove air). Theory: correct sequence avoids the chain jumping teeth; ensuring the tensioner is primed means it will apply oil-pressure controlled force immediately at startup, preventing initial slack noise and timing drift.

9) Verify timing and rotate by hand
- Remove cam/crank locks (if procedure says), then rotate engine by hand at the crankshaft two full revolutions. Re-check TDC marks and cam/crank alignment. Re-check chain tension and guide positions. Theory: rotating by hand verifies there's no piston-valve contact and that timing remains in spec after chain slack forces have settled. Two revolutions ensure hydraulic tensioners have set and timing hasn’t jumped.

10) Reassemble ancillary components and fluids
- Refit timing cover with new gasket/seal, reinstall belts, mounts, pipes, and any removed components. Refill oil and coolant if drained. Replace oil filter and use fresh oil. Theory: clean oil and filter ensure proper hydraulic tensioner function. Reinstalling ancillaries restores normal engine support and accessory alignment.

11) Initial start, check and road test
- Start engine, listen for chain noise, watch for leaks, and check oil pressure and temperature. Scan for fault codes and clear them. Monitor idling and revs; do a gentle road test, re-check torque on accessible fasteners after heat cycles if required. Theory: immediate detection of any remaining timing noise or leaks lets you stop before further damage. Clearing/monitoring engine management ensures adaptive systems relearn with correct timing.

How the repair fixes the fault (concise)
- Replacing the chain restores correct physical link length so sprockets engage at designed positions.
- New guides restore lateral support and routing so the chain cannot skip teeth.
- A new tensioner provides correct preload and automatic compensation for minor elongation—prevents slack at low oil pressure and startup.
- Together they restore valve timing accuracy, removing timing-related misfires, rough running, and rattling. They also prevent further tooth skipping that could lead to valves contacting pistons in interference engines.

Critical technical cautions (brief)
- Always lock crank and cam(s) properly; uncontrolled movement can bend valves.
- Replace tensioner and guides with the chain—don’t mix old with new.
- Prime hydraulic tensioners with oil if required; start an engine with an unprimed hydraulic tensioner risks immediate slack and jumping.
- Use factory torque specs and follow the sequence for releases/locks—incorrect sequence = timing jump.
- After assembly, rotate by hand before starting to confirm no interference.

End.
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