Fiat 55-60 60-90 79-90 80-90 90-90 100-90 Tractor factory workshop and repair manual
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The PDF manual covers
CONTENTS:
GENERAL INFORMATION
SPECIFICATIONS
ENGINE REMOVAL
ENGINE INSTALLATION
ENGINE BLOCK-CYLINDER
FUEL SYSTEM
INJECTION PUMP
LUBRICATION SYSTEM
COOLING SYSTEM
CLUTCH SYSTEM
TRANSMISSION SYSTEM
BRAKE SYSTEM
FINAL DRIVE
POWER TAKE-OFF
CREEPER & REVERSER
BEVEL DRIVE SYSTEM
DIFFERENTIALS
AXLE SYSTEM
STEERING SYSTEM
FRONT WHEEL DRIVE
HYDRAULIC LIFT UNIT
REMOTE CONTROL VALVES
AUXILIARY CYLINDER
TRAILER BRAKE REMOTE
HYDRAULIC SYSTEM
ELECTRICAL SYSTEM
CHARGING SYSTEM
BATTERY SYSTEM
LIGHTING SYSTEM
CONTROLS & INSTRUMENTS
SERVICE TOOLS
TIGHTENING TORQUE
SERVICE TOOLS
2710 cc 3-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
2931 cc 3-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
3613 cc 4-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
3908 cc 4-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
4885 cc 5-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
5419 cc 6-CYLINDER, 4-STROKE, NATURALLY ASPIRATED DIESEL
Fiat 55-60 60-90 79-90 80-90 90-90 100-90 Tractor factory workshop and repair manual
Safety first
- Wear safety glasses, gloves, and keep loose clothing/jewelry away from moving parts.
- Work with the engine off, key out, and engine cool. Disconnect the negative battery terminal when working on electrical connectors.
- Work in a well-ventilated area and avoid open flames if using solvent/cleaner.
What you likely have to service (brief)
- Older Fiat 55–100 series tractors commonly use a mechanical injection pump with an idle speed stop screw and sometimes an air bypass or solenoid-style idle valve on later models. “Idle air control valve” work generally means inspecting/cleaning the valve or adjusting the idle speed stop/linkage on the injection pump; for electronic IAC units you’ll also test the solenoid/coil.
Tools — detailed descriptions and how to use them
- Combination wrench set (metric): open-end and box-end wrenches. Use to loosen/tighten nuts on throttle linkages and mounting bolts where sockets can’t reach. Choose the wrench that fits snugly and turn steadily; avoid rounding bolts.
- Socket set with ratchet (metric, 1/4" and 3/8" drives): for removing mounting bolts/screws on the valve, pump cover, or bracket. Use a correctly sized socket, keep the ratchet in a comfortable position, and pull rather than jerking to avoid slipping.
- Screwdriver set (flat and Phillips, including small and medium): for hose clamps, small screws on electrical connectors or valve housings. Use the correct tip size to avoid stripping heads.
- Pliers (slip-joint and needle-nose): for removing and installing spring clips, small cotter pins, or stubborn vacuum hoses. Use needle‑nose for reaching small clips; slip-joint for larger clamps.
- Wire brush or brass brush: for cleaning carbon and soot deposits from valve surfaces and linkages. Use gently to avoid scratching mating surfaces.
- Clean rags and lint-free wipes: to keep parts and passages clean and to wipe off solvent.
- Solvent / throttle body or carb cleaner (or diesel-safe cleaner): for removing carbon and varnish. Spray and let soak, then wipe off. Use in well-ventilated area and avoid solvents on rubber unless rated safe.
- Electrical contact cleaner (for solenoids/connectors): to clean electrical plug contacts without leaving residue.
- Multimeter (digital): to test continuity and resistance of an electronic IAC solenoid. Set to the ohms range, disconnect the plug and measure across the coil terminals. Compare to specification (typical solenoids about a few ohms to a few hundred ohms; check manual).
- Torque wrench (optional but recommended): for final tightening of mounting bolts to specified torque to avoid leaks or stripped threads. If you don’t have one, tighten snugly but do not over-torque.
- Small pick set or gasket scraper: for removing old O-rings or gasket material carefully.
- Replacement small parts (see replacement section): O-rings, gaskets, or the IAC valve/solenoid itself if required.
- Camera/phone: take photos before disassembly so you can reassemble linkages in the same position.
Extra tools that might be required and why
- Vacuum gauge (optional): to check intake vacuum behavior at idle if troubleshooting air leaks or poor idle quality.
- Compressed air (shop air) or small blowgun: to blow out passages after cleaning. Use low pressure and be cautious around seals.
- Injector pump/engine service manual or printout for your exact tractor model: provides torque specs, electrical resistance specs, and correct idle speeds. Required to confirm values and safe reassembly.
How to locate the idle control/idle speed items
- Find the throttle lever and linkage on the injection pump (usually on the side of the engine). The idle stop screw is typically an adjustable screw with a locking nut that stops the throttle lever at the idle position.
- If your tractor has a small solenoid or bypass valve near the intake or pump, it will have an electrical connector and be mounted on or near the intake manifold or pump body.
Step-by-step procedure to inspect, clean, and adjust idle (beginner-friendly)
- Prepare: park on level ground, chock wheels, set parking brake, and make photos of linkage positions before loosening anything.
- Disconnect battery negative terminal before touching electrical connectors.
- Locate the idle stop screw on the injection pump throttle linkage. Note current position (count turns out or mark with a paint pen) so you can return to baseline.
- Check for external air leaks: visually inspect hoses, intake boots, and clamps for cracks or loose clamps; tighten or replace as needed.
- If there is an electronic idle valve (solenoid) present, unplug the connector and spray electrical contact cleaner on the contacts; inspect wiring for damage. Use the multimeter to measure coil resistance; if the reading is open or wildly out of expected range, the solenoid is faulty.
- Remove the valve or solenoid if you need to clean it: unbolt mounting screws with the correct socket or screwdriver, gently pull the unit free. Keep all screws and note any gasket or O-ring.
- Clean the valve body and passages: spray carb/throttle cleaner into the passages and on the pintle/valve surface, scrub gently with brass brush, wipe clean with rags. Be careful not to damage rubber parts. Blow out passages with low-pressure compressed air if available.
- Inspect O-rings/gasket: if brittle, cracked, or flattened, replace them. Do not reuse old O-rings if they are damaged.
- Reinstall valve with new gasket/O-ring if necessary. Tighten mounting bolts snugly; use torque wrench to manufacturer spec if known.
- Reconnect electrical connector, reconnect battery.
- Adjust idle speed: start engine and let it warm up to operating temperature. With the engine at temp and auxiliaries (PTO, hydraulic load) off, gently turn the idle stop screw to set engine idle RPM to the specification in the service manual (if you don’t have the manual, set idle to a steady, smooth idle that is not too low to cause stalling — typically around 650–900 RPM on many diesels; check exact spec).
- Lock the stop screw nut when set. Verify linkage moves smoothly and full range of throttle remains unobstructed.
- Road/test under light load: check for surging, rough idle, or stalling. Recheck for vacuum/suction leaks and retighten clamps.
How to use the tools during the procedure (basic usage notes)
- Wrenches/sockets: choose correct size and hold head of bolt with box end where possible. Keep ratchet in “pull” position to avoid slippage. Use steady force.
- Screwdrivers: apply tip fully into slot and pull straight; don’t use a larger screwdriver to force a screw.
- Pliers: grip only what you intend to move; do not use pliers as improvised hammers.
- Multimeter: set to ohms, probe across two coil terminals; open circuit (OL) means broken coil, very low or zero means short.
- Cleaners: spray, let soak, brush, and wipe. Avoid overspray on rubber and painted surfaces.
When part replacement is required, why, and what to buy
- Replace the idle/air control valve (IAC solenoid) if:
- It does not move or respond electrically (open circuit on multimeter) or shows resistance far outside spec.
- Valve pintle/stem is stuck after cleaning or the internal diaphragm is damaged.
- External damage or corrosion prevents sealing.
- Replace gaskets/O-rings if:
- They are cracked, flattened, hardened, or leak air. A leaking O-ring causes incorrect idle and poor engine response.
- Replace throttle stop screw/linkage parts if:
- Threads are rounded, screw is bent, or linkage bushings are excessively worn, causing inconsistent idle.
- What to order:
- OEM idle control valve or equivalent from Fiat/New Holland parts suppliers matched to your specific tractor VIN/model/year and engine code.
- A small gasket/O-ring kit for the valve mounting (match dimensions or use OEM part numbers).
- Replacement linkage bushings or throttle return springs if visibly worn.
- Why OEM or correct-fit parts:
- Proper sealing, correct electrical specs, and correct mechanical travel are required for stable idle and reliable engine control.
Testing after replacement/adjustment
- Verify electrical connector seating and measure coil resistance after installation to ensure continuity.
- Warm engine fully, set idle to spec, verify stable idle under no-load and light load.
- Reinspect for fuel or air leaks and re-torque bolts after first run.
Common signs you need to service or replace the idle valve
- Rough or erratic idle, stalling at idle, high idle that won’t drop, or poor response when engine is cold.
- Visible leaks at the valve mounting or vacuum/air hoses.
- Electrical failure of solenoid (no continuity).
Final tips
- Keep a small container to store screws/parts and label them if needed.
- If unsure about part compatibility, take the removed part to a parts store or supply them the tractor model and engine serial to get the exact replacement.
- Use the service manual values for idle RPM and torque where possible.
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