Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Massey Ferguson 200 series tractor factory workshop and repair manual download

Tools & consumables (minimum)
- Valve seat cutter set with pilots (45° cutters; 30°/60° for 3‑angle job), T‑handle or drive. Pilots must match the valve guide ID.
- Valve seat grinder/lapper (hand lapping tool and suction cup) and valve grinding compound (coarse → fine).
- Valve spring compressor (suitable for the MF 200 series head).
- Torque wrench, ratchets, sockets, spanners.
- Soft‑jaw bench vice or padded engine support, wooden blocks.
- Punches/drivers for valve guides and seat inserts, hydraulic or arbor press (if removing/installing inserts).
- Wire brushes, picks, compressed air, solvent, shop towels.
- Feeler gauges, calipers, small micrometer or seat width gauge, dial indicator (for runout/concentricity check).
- Replacement parts: valve seat inserts (if required), new valves (if pitted or burned), valve guides (if worn), valve stem seals, valve springs/retainers/keepers (as needed), head gasket, head bolts (replace if torque‑to‑yield), oil and coolant as required.
- Cutting oil, grinding paste, gasket remover, threadlocker, safety PPE (glasses, gloves, respirator for dust).

Safety precautions
- Work on level ground, engine cold. Disconnect battery, drain coolant and oil as required.
- Use jack stands if tractor is raised. Support heavy components; get help lifting the head.
- Wear eye protection and a respirator while cutting or cleaning seats. Keep metal chips out of oil/coolant passages.
- Secure the head properly in a vice with soft jaws/wood to avoid distortion.
- Take photos/mark parts for reassembly. Use new head gasket and correct torque sequence/specs from the service manual.

Step‑by‑step procedure
1) Remove cylinder head
- Drain coolant and oil as needed. Remove intake/exhaust manifolds, rocker cover, rocker assembly (mark orientation), pushrods (keep in order), and loosen head bolts in reverse of torque sequence. Lift head straight off with assistance. Place on bench on wooden blocks.

2) Inspect before cutting
- Clean combustion chambers. Visually inspect valves, seats, and guides for pitting, cracks, burning, or taper.
- If valves are badly burned/pitted or seats are damaged beyond blending, plan to replace valves and/or seat inserts and possibly guides.
- Measure valve stem play in guide; if excessive replace guides.

3) Decide rework method
- Light damage: reface/lap existing seats and valves.
- Severe damage: remove and replace seat inserts (most common on alloy heads). This requires pressing/driving old seats and installing new inserts to correct depth.

4) Prepare head for cutting
- Secure head in vice using soft jaws/wood so head faces vertical and is stable. Ensure valve guide bores are clean.
- Choose a pilot that fits snugly in the valve guide for each bore—pilot concentricity equals cutter concentricity.
- If guides are worn and pilots wobble, stop and repair guides first.

5) Cutting the seat (single 45° or 3‑angle job)
- 3‑angle best practice: cut first a 60° top relief (small), then main 45° seating surface, then a 30° throat to ease flow. If using single angle, 45° only.
- Fit pilot into guide, assemble cutter, apply cutting oil.
- Make very light passes only — remove small amount per pass. Rotate cutter while applying consistent downward pressure; use smooth forward/back strokes if manual tool demands.
- After a few passes clean chips, check seat finish and measure seat width. Target seat widths (general guideline): intake ≈ 1.5–2.2 mm, exhaust ≈ 1.0–1.5 mm. Adjust to OEM spec if available.
- Continue until seat width and concentricity are correct. Use dial indicator or slip of machinist blue on valve face to check contact area.

6) Replacing/removing seat inserts (if required)
- Remove old insert using appropriate driver or punch; heat head only if necessary per manufacturer (note: heating depends on head material—refer to manual). Clean the bore.
- Install new insert using press or driver to correct depth and orientation. Some inserts are interference fit and require heating or cooling technique—follow insert manufacturer instructions.
- After insertion, recut the seat as in step 5 to establish concentric seating.

7) Check concentricity and sealing
- Install valve in guide, apply Prussian blue on valve face, rotate (or use lapping tool lightly) and check for full 360° consistent contact band. Contact should be even and centered.
- Measure runout: with valve in guide and seat engaged, use dial indicator on valve face while rotating to confirm concentricity; runout should be minimal (close to zero ideally; refer to manual tolerances).

8) Lapping (final minor refinements)
- If only slight seating required, use valve lapping compound and a suction cup lapping tool. Use moderate pressure and short strokes; check frequently. Aim for continuous matte contact band 1.5–2.5 mm wide depending on intake/exhaust.
- Clean thoroughly after lapping—remove all abrasive compound and metal dust from head and valve areas using solvent and compressed air.

9) Replace valve seals, springs and reassemble
- Fit new valve stem seals.
- Install valves, springs, retainers and locks using the valve spring compressor. Verify correct spring height and free length compared to spec; replace springs if weak.
- Refit pushrods/rocker assembly in correct order and orientation.

10) Refit head and final assembly
- Use a new head gasket. Torque head bolts in proper sequence and to OEM specs (replace bolts if recommended). Reinstall manifolds, refill coolant and oil.
- Set valve lash/clearance per service manual (cold lash specification). Reconnect battery and run engine; check for leaks and proper operation.

How the valve seat cutter/lapper is used (practical tips)
- Pilots: always use the correct pilot for the guide ID. The pilot centers the cutter; a loose pilot = out of concentricity.
- Cutting technique: take light passes, clockwise rotation (as per tool instructions), keep cutter vertical, use cutting oil, remove chips often. Don’t try to remove all material at once.
- Measure often: stop and measure seat width and inspect the face frequently. It’s easier to remove more metal than to restore an over‑cut seat.
- Lapping: use only to fine‑finish after correct seat geometry is established. Do not use lapping to correct poor seat angles or to fix severe pitting.

Common pitfalls to avoid
- Using wrong pilot or worn guides → poor concentricity and poor sealing.
- Removing too much material (overcut) → weak sealing surface and possibly require seat insert replacement.
- Not cleaning chips → abrasive debris can ruin guides, bores, bearings when engine run.
- Skipping valve guide inspection; a good seat on a bad guide is wasted effort.
- Reusing worn valves or seals; always fit new valve stem seals and consider new valves if faces are pitted.
- Improper head support → distortion while cutting leads to bad seats.
- Rushing installation of seat inserts without correct interference/thermal method → insert loosening during operation.

Replacement parts commonly required
- Valve seat inserts (if seats are burned, cracked, or excessively worn)
- Valves (if pitted, burned, or bent)
- Valve guides (if worn beyond tolerance)
- Valve stem seals (always replace)
- Valve springs/retainers/keepers if out of spec
- Head gasket and possibly head bolts

Final checks
- Pressure or leak‑down test after assembly to confirm sealing integrity.
- Recheck valve clearances when engine has reached operating temperature if required by OEM.
- Follow the MF 200 series service manual for exact torque figures, valve lash specs, and any model‑specific notes.

Done.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions