Splitting the Tractor
Engine Data
Clutch
Gearboxes
Rear Axle
Power Take-Off
Front Axle
Hydraulics
Electrical System
Electronics
Sheet metal
Accessories
Service Tools
For Tractors manufactured after 1986. Covers the engines specifications only for the 230 Tractor AD3.152 engine, 240 tractor AD3.152 engine, 253 tractor AT3.1524 engine, 275 tractor A4.236 engine, 283,290 tractor A4.248 engine, 271,281 1004.40/42 low emission engine, 263 tractor 903.27T low emission engine. Note: does not include details on fuel system or air filter system.
About the Massey Ferguson 200 series
Massey Ferguson Limited is a major agricultural equipment company which was based in Canada, Ontario, Brantford before it was purchased by AGCO. The company was formed by a merger between Massey Harris and the Ferguson business farm machinery producer in 1953, creating the company Massey Harris Ferguson. However, in 1958 the name was shortened for the first time to coin the brand Massey Ferguson. Today the company exists as a brand name utilized by AGCO and remains a major dealer around the world
The firm was founded in 1847 in Ontario, Newcastle by Daniel Massey as the Newcastle Foundry and Machine Manufactory. The business started creating some of the world's starting mechanical threshers, first by assembling parts from the United States and eventually designing and building their own equipment. The firm was taken over and expanded by Daniel's eldest son Hart Massey who renamed it the Massey Manufacturing Co. and in 1879 moved the business to Toronto where it soon became one of the city's leading employers. The massive collection of factories, consisting of a 4.4 hectares (11 acres) site with plant and head office at 915 King Street West, became one of the best known features of the city. Massey expanded the company and began to sell its products internationally. Through extensive advertising campaigns he made it one of the most well known brands in Canada. The firm owed much of its success to Canadian tariffs that prevented the bigger US companies from competing in Canada. A labor shortage throughout the country also helped to make the firm's mechanized equipment very attractive.
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the world especially in Europe. The company's first mass-produced tractor was the Massey Harris Ferguson TVO which was quickly replaced by the Diesel 20. In 1958 the MF35, the starting Massey Ferguson branded tractor (a Ferguson design) rolled off the factory floor. These tractors were massively popular and sold across the UK, Australia, Ireland and the United States.
From the mid-1970s and early 1980s came the 200 series tractor, which included the MF 230, 235, 240, 245, 250, 255, 260, 265, 270, 275, 278, 280, 285, 290, 298, 299.
Massey Ferguson 200 series Tractor factory workshop and repair manual
Tools & consumables (minimum)
- Valve seat cutter set with pilots (45° cutters; 30°/60° for 3‑angle job), T‑handle or drive. Pilots must match the valve guide ID.
- Valve seat grinder/lapper (hand lapping tool and suction cup) and valve grinding compound (coarse → fine).
- Valve spring compressor (suitable for the MF 200 series head).
- Torque wrench, ratchets, sockets, spanners.
- Soft‑jaw bench vice or padded engine support, wooden blocks.
- Punches/drivers for valve guides and seat inserts, hydraulic or arbor press (if removing/installing inserts).
- Wire brushes, picks, compressed air, solvent, shop towels.
- Feeler gauges, calipers, small micrometer or seat width gauge, dial indicator (for runout/concentricity check).
- Replacement parts: valve seat inserts (if required), new valves (if pitted or burned), valve guides (if worn), valve stem seals, valve springs/retainers/keepers (as needed), head gasket, head bolts (replace if torque‑to‑yield), oil and coolant as required.
- Cutting oil, grinding paste, gasket remover, threadlocker, safety PPE (glasses, gloves, respirator for dust).
Safety precautions
- Work on level ground, engine cold. Disconnect battery, drain coolant and oil as required.
- Use jack stands if tractor is raised. Support heavy components; get help lifting the head.
- Wear eye protection and a respirator while cutting or cleaning seats. Keep metal chips out of oil/coolant passages.
- Secure the head properly in a vice with soft jaws/wood to avoid distortion.
- Take photos/mark parts for reassembly. Use new head gasket and correct torque sequence/specs from the service manual.
Step‑by‑step procedure
1) Remove cylinder head
- Drain coolant and oil as needed. Remove intake/exhaust manifolds, rocker cover, rocker assembly (mark orientation), pushrods (keep in order), and loosen head bolts in reverse of torque sequence. Lift head straight off with assistance. Place on bench on wooden blocks.
2) Inspect before cutting
- Clean combustion chambers. Visually inspect valves, seats, and guides for pitting, cracks, burning, or taper.
- If valves are badly burned/pitted or seats are damaged beyond blending, plan to replace valves and/or seat inserts and possibly guides.
- Measure valve stem play in guide; if excessive replace guides.
3) Decide rework method
- Light damage: reface/lap existing seats and valves.
- Severe damage: remove and replace seat inserts (most common on alloy heads). This requires pressing/driving old seats and installing new inserts to correct depth.
4) Prepare head for cutting
- Secure head in vice using soft jaws/wood so head faces vertical and is stable. Ensure valve guide bores are clean.
- Choose a pilot that fits snugly in the valve guide for each bore—pilot concentricity equals cutter concentricity.
- If guides are worn and pilots wobble, stop and repair guides first.
5) Cutting the seat (single 45° or 3‑angle job)
- 3‑angle best practice: cut first a 60° top relief (small), then main 45° seating surface, then a 30° throat to ease flow. If using single angle, 45° only.
- Fit pilot into guide, assemble cutter, apply cutting oil.
- Make very light passes only — remove small amount per pass. Rotate cutter while applying consistent downward pressure; use smooth forward/back strokes if manual tool demands.
- After a few passes clean chips, check seat finish and measure seat width. Target seat widths (general guideline): intake ≈ 1.5–2.2 mm, exhaust ≈ 1.0–1.5 mm. Adjust to OEM spec if available.
- Continue until seat width and concentricity are correct. Use dial indicator or slip of machinist blue on valve face to check contact area.
6) Replacing/removing seat inserts (if required)
- Remove old insert using appropriate driver or punch; heat head only if necessary per manufacturer (note: heating depends on head material—refer to manual). Clean the bore.
- Install new insert using press or driver to correct depth and orientation. Some inserts are interference fit and require heating or cooling technique—follow insert manufacturer instructions.
- After insertion, recut the seat as in step 5 to establish concentric seating.
7) Check concentricity and sealing
- Install valve in guide, apply Prussian blue on valve face, rotate (or use lapping tool lightly) and check for full 360° consistent contact band. Contact should be even and centered.
- Measure runout: with valve in guide and seat engaged, use dial indicator on valve face while rotating to confirm concentricity; runout should be minimal (close to zero ideally; refer to manual tolerances).
8) Lapping (final minor refinements)
- If only slight seating required, use valve lapping compound and a suction cup lapping tool. Use moderate pressure and short strokes; check frequently. Aim for continuous matte contact band 1.5–2.5 mm wide depending on intake/exhaust.
- Clean thoroughly after lapping—remove all abrasive compound and metal dust from head and valve areas using solvent and compressed air.
9) Replace valve seals, springs and reassemble
- Fit new valve stem seals.
- Install valves, springs, retainers and locks using the valve spring compressor. Verify correct spring height and free length compared to spec; replace springs if weak.
- Refit pushrods/rocker assembly in correct order and orientation.
10) Refit head and final assembly
- Use a new head gasket. Torque head bolts in proper sequence and to OEM specs (replace bolts if recommended). Reinstall manifolds, refill coolant and oil.
- Set valve lash/clearance per service manual (cold lash specification). Reconnect battery and run engine; check for leaks and proper operation.
How the valve seat cutter/lapper is used (practical tips)
- Pilots: always use the correct pilot for the guide ID. The pilot centers the cutter; a loose pilot = out of concentricity.
- Cutting technique: take light passes, clockwise rotation (as per tool instructions), keep cutter vertical, use cutting oil, remove chips often. Don’t try to remove all material at once.
- Measure often: stop and measure seat width and inspect the face frequently. It’s easier to remove more metal than to restore an over‑cut seat.
- Lapping: use only to fine‑finish after correct seat geometry is established. Do not use lapping to correct poor seat angles or to fix severe pitting.
Common pitfalls to avoid
- Using wrong pilot or worn guides → poor concentricity and poor sealing.
- Removing too much material (overcut) → weak sealing surface and possibly require seat insert replacement.
- Not cleaning chips → abrasive debris can ruin guides, bores, bearings when engine run.
- Skipping valve guide inspection; a good seat on a bad guide is wasted effort.
- Reusing worn valves or seals; always fit new valve stem seals and consider new valves if faces are pitted.
- Improper head support → distortion while cutting leads to bad seats.
- Rushing installation of seat inserts without correct interference/thermal method → insert loosening during operation.
Replacement parts commonly required
- Valve seat inserts (if seats are burned, cracked, or excessively worn)
- Valves (if pitted, burned, or bent)
- Valve guides (if worn beyond tolerance)
- Valve stem seals (always replace)
- Valve springs/retainers/keepers if out of spec
- Head gasket and possibly head bolts
Final checks
- Pressure or leak‑down test after assembly to confirm sealing integrity.
- Recheck valve clearances when engine has reached operating temperature if required by OEM.
- Follow the MF 200 series service manual for exact torque figures, valve lash specs, and any model‑specific notes.
Done. rteeqp73
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- Safety first
- Wear safety glasses and nitrile or mechanic’s gloves to keep oil/solvents off your skin and protect eyes from debris.
- Park tractor on level ground, set parking brake, stop engine and remove key. Allow engine to cool before working.
- Disconnect negative battery cable if you will be removing anything near the electrical system or using metal tools around the engine.
- What the PCV valve is and why it matters
- PCV (positive crankcase ventilation) valve is a one‑way valve that vents blow‑by gases from the crankcase into the intake so the engine can burn them; a stuck or clogged PCV causes rough idle, oil leaks, blue smoke, oil in the air cleaner, or excessive crankcase pressure.
- On many Massey‑Ferguson 200‑series tractors the crankcase venting is a simple valve or breather mounted in the valve cover or connected by a short hose to the intake — the component may look like a small metal or plastic valve or a rubber grommeted breather.
- How to locate the PCV valve (general guidance for MF 200 series)
- Look on the valve/rocker cover: small metal or rubber nipple with a hose to the intake or open to the air cleaner housing.
- Follow any rubber hose from the intake manifold or air cleaner to the valve cover — the PCV will be at the valve cover end or in the air cleaner assembly.
- If you cannot find it, remove the air cleaner and trace hoses; consult a parts diagram or manual for your exact MF model if available.
- Tools you need (every tool described and how to use it)
- Disposable nitrile or mechanic’s gloves
- Purpose: keep hands clean and protect from solvents.
- How to use: put on before starting; discard after greasy work.
- Safety glasses
- Purpose: protect eyes from debris and cleaning solvent.
- How to use: wear throughout the job.
- Flathead screwdriver
- Purpose: loosen hose clamps or gently pry old PCV if it’s a press‑fit grommet.
- How to use: place blade under clamp tongue or between grommet and cover and twist gently; avoid gouging metal.
- Phillips screwdriver
- Purpose: remove any retaining screws on air cleaner or brackets that block access.
- How to use: match screw head size, turn counterclockwise to remove.
- Pliers (slip‑joint or needle‑nose)
- Purpose: pinch or move spring clamps on vacuum hoses, grasp and pull old valve or hose.
- How to use: squeeze to compress clamp, turn and slide clamp off hose; use needle‑nose for tight spots.
- Socket set with ratchet (common sizes 8–13 mm or 5/16"–1/2")
- Purpose: remove bolts holding air cleaner, valve cover bracket, or other obstructing parts.
- How to use: fit correct socket on bolt head, turn counterclockwise to loosen; support parts so they don’t fall.
- Small torque wrench (optional but recommended if removing valve cover bolts)
- Purpose: tighten bolts back to correct specification to avoid leaks or warped covers.
- How to use: set to recommended torque in manual; tighten in crisscross pattern if reinstalling cover.
- Clean rag and paper towels
- Purpose: wipe oil and dirt away before/after removing the valve.
- How to use: use to clean surfaces and catch grease.
- Carburetor cleaner or parts cleaner spray
- Purpose: dissolve varnish and oil in a clogged PCV valve or breather.
- How to use: spray into valve, let soak, blow out with compressed air or wipe clean. Use in well‑ventilated area.
- Compressed air (optional)
- Purpose: blow out debris after cleaning.
- How to use: brief bursts from a safe distance; don’t place nozzle directly into soft rubber parts.
- Replacement PCV valve or breather element (recommended spare)
- Purpose: replace a stuck, damaged or non‑serviceable valve.
- How to use: match thread/diameter to original; push or screw into place and reconnect hose.
- Small container or tray
- Purpose: hold small screws, clamps and removed parts so nothing gets lost.
- How to use: set near your workspace and drop parts into it as you remove them.
- Extra tools you may need and why
- Rubber grommet puller or thin pry tool
- Why: if the valve is a press‑fit grommet that’s seized; helps remove without tearing cover.
- Torque wrench
- Why: if you remove valve cover bolts; correct torque prevents leaks and cover distortion.
- Parts manual or local parts store cross‑reference
- Why: to identify the correct replacement PCV valve for your specific MF 200‑series model.
- Step‑by‑step removal, inspection, cleaning and replacement (concise)
- Prepare: wear PPE, engine cool, key out, disconnect negative battery if working near electricals.
- Clear access: remove air cleaner or any brackets blocking access using screwdrivers or sockets; set removed fasteners in tray.
- Expose PCV: locate valve on valve cover or hose connection. Wipe area with rag to keep dirt out of intake when valve is removed.
- Remove valve/hose:
- If hose clamps: use pliers or screwdriver to loosen and slide clamp back, then pull hose off the valve nipple.
- If valve is press‑fit in a grommet: grasp valve and pull straight out; use small pry if stuck (protect the cover).
- If valve screws in: use correct socket or pliers to unscrew counterclockwise.
- Inspect valve:
- Visual: look for cracks, melted plastic, oil sludge, or heavy carbon build‑up.
- Functional: blow through the valve — air should flow from crankcase side to intake but not the reverse. On a running engine, you should feel vacuum when you place your finger lightly over the inlet (do not put your finger on a moving/opening). If valve is sticky, clogged, or allows flow both ways, it’s bad.
- Clean valve (if serviceable):
- Spray carb cleaner into valve, work the internal check if possible, then blow out with compressed air. Repeat until clear.
- Do not soak rubber parts in harsh solvent—replace if the rubber is hardened or cracked.
- Replace if required:
- Replace valve if it is stuck, cracked, badly clogged, or fails the one‑way test. Use an OEM or equivalent PCV rated for your model. Bring the old valve to a parts counter or use the tractor’s model and engine number to get the correct part.
- For MF 200 series you may find either a simple brass/plastic valve or a breather element—match size (diameter, thread) and style.
- Reinstall:
- Push or screw new/cleaned valve into place, reconnect hose and secure clamp.
- Reinstall air cleaner and any removed brackets. Tighten bolts snugly; if valve cover was removed, use torque wrench to factory spec or hand‑tighten evenly (hand tight + small quarter turn on small bolts if you don’t have the spec).
- Final checks:
- Start engine and check for vacuum at the PCV hose (a light inward pull of the hose indicates vacuum). Check for oil leaks around the valve and proper idle.
- Dispose of oily rags and old parts according to local regulations.
- When replacement is required and what to buy
- Replace PCV valve if:
- Valve is cracked, rubber is hardened, or hose is brittle.
- Valve is sticky or clogged and won’t move after cleaning.
- You detect excessive crankcase pressure, oil leaks, blue smoke, or oil in air cleaner.
- What replacement to buy:
- OEM or aftermarket PCV valve specified for your exact MF 200‑series model and engine. If the tractor uses a simple breather cap/element, buy the matching breather or element.
- If unsure, take the old part to a Massey Ferguson dealer or parts store, or provide tractor model and engine serial to match the part.
- Why replace rather than just clean:
- PCV valves are inexpensive relative to the engine. A new valve guarantees proper one‑way action and avoids recurring problems from marginally working parts.
- Quick troubleshooting tips (very short)
- Rough idle that improves when you block the PCV hose: PCV may be stuck open or clogged.
- Oil in air cleaner: PCV or breather not venting properly.
- Blue smoke or oil leaks: excessive crankcase pressure from failed PCV.
- Disposal and maintenance
- Dispose of used oil‑soaked rags and old parts per local waste rules.
- Check PCV at every oil change interval; replace roughly every 2–3 years or sooner in dirty conditions.
- Parts/consumables to have on hand before starting
- Replacement PCV valve or breather element (matched to your MF model)
- Hose clamps (extra)
- Carburetor/parts cleaner
- Rags, gloves, small tray for fasteners
- Final note
- If you do not find a clear PCV valve on your engine, your tractor may use a simple breather cap or integrated ventilation — in that case replace the breather element or cap with the correct MF‑specified part rather than searching for a modern PCV. rteeqp73