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Massey Ferguson MF20 baler factory workshop and repair manual download

Straight to it — no nonsense, step-by-step, with clear explanations and safety warnings. This guide covers what a hydraulic valve body on a Massey‑Ferguson MF20 baler does, why you’d replace it, all the parts involved, what can go wrong, and a beginner-friendly, detailed procedure to remove and install a replacement valve body. Read and follow all safety points — hydraulic fluid at pressure can seriously injure you.

What the valve body is and why it matters (theory, simple analogy)
- Purpose: The valve body (hydraulic control block/manifold) is the “traffic controller” for hydraulic fluid coming from the tractor or an onboard pump. It routes pressurized oil to the baler’s actuators (tailgate rams, pickup lift, knotter or plunger mechanisms) and returns oil to the tank.
- Analogy: Think of the valve body like a railroad switchyard. Spools are the track switches that slide to direct trains (oil) down specific tracks (ports) to the right destination (rams). Springs, check valves and relief valves are the safety gates and bypasses that prevent crashes or too-high pressure.
- Why replace it: Symptoms that point to valve-body failure include leaking external oil, functions that are slow, drift (actuator moves when it shouldn’t), single function not working, intermittent action, actuator won’t hold load, or internal cross-connection causing wrong circuits to energize. Internal wear of spools/seals or a cracked block often means replacement is the right fix.

Major components and what each does (detailed)
- Valve body / manifold block: machined metal block with internal passages connecting pressure (P), tank/return (T), and work ports (A/B or numbered ports). Houses spools and valves.
- Spool valves (sliding spools): cylindrical hardened shafts with lands and grooves. Sliding in bores to connect/disconnect passages. Wear here = internal bypass.
- Spool bores: the precision holes the spools slide in. Scoring or wear reduces sealing.
- Spool seals / O-rings / backup rings: rubber or PTFE seals around spools to prevent internal leakage.
- Return/ tank port: connects low-pressure oil back to reservoir.
- Pressure port: receives high-pressure oil from pump/tractor.
- Work ports: send oil to cylinders or motors (labelled on block).
- Relief valve: limits maximum pressure; protects lines and actuators. Often adjustable and can be internal or separate.
- Check valves / shuttle valves: allow flow one way or select the higher pressure source.
- Sequence valves / priority valves (if present): ensure actions occur in a set order.
- Plugged test ports / bleed screws: used for diagnostics or bleeding.
- Mounting flanges and linkages: how the valve mounts to the frame and how control levers connect.
- Hoses and fittings: pressure hose (usually marked), return hose (larger diameter), and possibly pilot lines. Use fittings with correct thread type (UN/SAE or metric).
- Filters/strainers (if present on the valve or return): prevent contamination entering the valve.

What commonly goes wrong
- Contamination (dirt, metal): scores spools, sticks check valves, causes internal bypass.
- Worn spool landings or bore scoring: results in poor sealing and drift/soft operation.
- Broken or weak spool springs: valves don’t return or center properly.
- Blown O-rings/ seals: external leaks and internal bypass.
- Relief valve out of adjustment or stuck: too low (function weak) or too high (risk of damage).
- Cracked block or stripped threads: external leaks or inability to secure fittings.
- Hoses/fittings failure: external leaks, aeration, or loss of pressure.
- Air in the system or wrong oil: spongy action, cavitation, poor lubrication.
- Incorrect assembly or crossconnected hoses: functions operate wrongly or simultaneously.

Tools, supplies and replacement parts
- Tools: standard metric socket/ratchet set, torque wrench, line wrenches, Allen keys, screwdrivers, snap-ring pliers (if applicable), pick set, clean shop rags, soft copper/nylon mallet, flashlight.
- Hydraulic-specific: clean drip pans, caps/plugs for hoses, hose tags/tape/marker for labeling lines, a hydraulic pressure gauge (for checking relief setting), a funnel and clean hydraulic fluid, vacuum or suction pump for reservoir if needed.
- Safety gear: safety glasses, gloves, steel-toe boots, long sleeves, rags.
- Parts & consumables: replacement valve body (or rebuild kit: new spools, seals, springs), new mounting gasket(s), fresh hydraulic fluid (manufacturer recommended type), replacement hoses/fittings if damaged, thread sealant or appropriate PTFE tape for fittings (follow spec).
- Reference: MF20 service manual (strongly recommended for port numbering and torque specs). If you don’t have one, get a copy before starting.

Safety first — critical warnings
- Relieve all pressure before disconnecting any hoses. High-pressure oil can penetrate skin and cause serious injury — see a doctor immediately if that happens.
- Support the baler securely; lower all hydraulics so nothing can fall.
- Wear eye protection. Cleanup spills promptly to avoid slips.
- Cap hoses immediately after disconnecting to keep contamination out.
- Do not run the pump with lines disconnected — pump cavitation/air ingestion can damage pump.

Step-by-step procedure — removal, inspection, installation, bleed and test
Prep (30–60 minutes)
1. Park the tractor and baler on level ground. Chock wheels. Lower all implements to the ground.
2. Shut off the tractor engine and remove the ignition key. If possible, disconnect battery to prevent accidental start.
3. Relieve hydraulic pressure:
- With engine off, cycle each control several times to relieve residual pressure.
- If there’s a system-specific bleed valve on the baler or tractor remote, open it per manual. Wear gloves and eye protection.
4. Put drip pan under valve. Place clean caps or plugs near to cap lines immediately after disconnecting.
5. Label every hose/fitting with tape and a number/letter to ensure correct reassembly. Photograph the layout from multiple angles.

Disconnecting and removing valve body (45–90 minutes)
6. Loosen and remove hydraulic hoses using proper line wrenches. Catch leaking fluid in pan. Cap and plug lines instantly.
7. Remove any electrical connectors or mechanical linkages attached to control levers on the valve body.
8. Unbolt the valve body from the baler frame. Keep track of bolt types and any shims or spacers. Have a helper if block is heavy/awkward.
9. Lift valve block straight off, avoiding contamination by keeping ports facing up or covered.

Inspection and decision to rebuild vs replace (30–60 minutes)
10. Clean exterior with a lint-free cloth; then place block on clean bench.
11. Inspect external condition: cracked casting, stripped ports or broken mounting lugs = replace block.
12. Remove spools (follow manual or carefully slide out). Score/roughness on spool landings or bore = rebuild or replace. Minor wear with fresh seals may be OK; deep grooves mean poor sealing.
13. Inspect seals, springs, check valves, and internal passages for debris or metal flakes. Presence of metal suggests upstream pump or other component failure — system flush recommended.
14. If rebuild: use a rebuild kit with exact-size spools and seals; measure bores and spools to confirm tolerance if possible. If replacing, compare new block to old to ensure port layout and fittings match.

Reassembly / install replacement valve body (45–120 minutes)
15. Clean all mating surfaces on the baler frame and ports; remove old gasket material.
16. If using a rebuild kit: carefully install new seals and springs per kit instructions. Lubricate seals with clean hydraulic fluid before inserting spools (Do NOT use engine oil or grease that can contaminate fluid).
17. Mount valve block to frame. Tighten bolts initially by hand, then tighten in a crisscross pattern evenly. Torque bolts to the manufacturer specification. If you don’t have a spec:
- Use a calibrated torque wrench; for typical small valve block bolts (M6–M10) torques commonly fall in the 10–50 Nm range — however, this is only a general guide; obtain the manual if possible.
18. Reconnect mechanical linkages and electrical connectors, ensuring correct orientation.

Reconnect hoses and lines (30–60 minutes)
19. Clean hose ends and fittings and reattach according to your labels/photos. Use correct torque for hydraulic fittings. Replace washers or seals where required.
20. Replace any damaged hoses/fittings — do not reuse hoses that are cracked or hardened.

Initial fill and purge (15–30 minutes)
21. Top up tractor/baler hydraulic reservoir with the manufacturer‑recommended fluid. Keep reservoir filtration clean.
22. With the engine off, operate (manually move) control levers to help move oil into the block and to expel trapped pockets of air, if possible.
23. Start tractor at low idle and operate each valve spool several times slowly to purge air. Cycle all functions fully multiple times.
24. If the valve or tractor has a bleed valve or pilot line bleed, follow manufacturer steps. Use a clear hose on return lines to check for steady, air‑free flow.

Setting relief valve and checking for leaks (30 minutes)
25. Using a hydraulic gauge, check system pressure and adjust the relief valve to factory setting, if accessible. If you cannot measure pressure yourself, make only small adjustments and note settings; ideally have a qualified technician confirm.
26. Inspect all connections for leaks with the engine running at low idle while cycling the valves. Tighten fittings cautionarily — don’t overtighten.

Functional testing and final checks (15–45 minutes)
27. Test each baler function under light load, then under full load if safe. Confirm no drift, no unusual noise, and that actuators hold position.
28. Re-check hydraulic fluid level after cycling — top up as needed.
29. Tidy up: remove drip pans, clean spilled fluid, dispose of waste oil and contaminated rags per local rules.

Troubleshooting after installation
- Function slow or weak: likely air in system, relief valve too low, restriction in line, or pump issue. Re-bleed, check for clogged filter.
- Drift or inability to hold: internal leakage (spool/bore or relief valve misadjusted) — verify correct rebuild or replacement and relief setting.
- Intermittent operation or wrong ports active: hoses crossed, linkage incorrectly connected, or a spool installed backwards (some spools are directional).
- Leaks at fittings: replace sealing washers, re-seat fittings, inspect threads for damage.

Maintenance and preventative tips
- Keep hydraulic oil clean: change filters and fluid at intervals in manual. Contamination is the main cause of valve failures.
- Use proper hydraulic fluid (viscosity and additive package per MF manual).
- Cap hoses whenever disconnected. Small particles will ruin spools fast.
- A small inline suction strainer on returns and clean reservoir filler caps help reduce contamination.
- Periodic inspection for slow leaks or seepage—catch small problems before they ruin the valve.

Final checklist (before you run full operations)
- All hoses reconnected to the right ports and properly tightened.
- Valve mounting hardware torqued and secure.
- All linkages connected and moving freely.
- Reservoir filled to spec; air bled from system.
- No leaks at all at working pressure.
- Relief valve set to manufacturer spec.
- Functional test under load is successful.

Last notes and liability
- This is a practical, general procedure. MF20 might have small specific differences in port numbering, relief valve placement, or linkage arrangement. If you have the MF20 service manual, follow its exact port ID, torque specs and relief-pressure specs first.
- If you are not fully comfortable working with hydraulics, or if you suspect pump damage or metal contamination, get a trained hydraulics tech to assist. High-pressure hydraulics are hazardous and incorrect settings or contamination can cause bench or field failures.

You now have the complete beginner-friendly procedure and the theory behind it — from identifying the valve body, to removing it, to inspecting, rebuilding or replacing, and correctly bleeding and testing the system. No fluff. Safe work.
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