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Massey Ferguson MF20 baler factory workshop and repair manual download

- Safety first
- Disconnect battery negative terminal and remove ignition key; chock wheels and make sure PTO/engine cannot start while you work.
- Work with engine cold, wear gloves and eye protection, avoid loose clothing near rotating parts.
- If you’re uncomfortable with electrical testing or working under covers, get a tech to help.

- Reality check for an MF20 baler
- Many older Massey Ferguson MF20 balers and the small engines used on them are purely mechanical and may not have an electronic camshaft position sensor. Confirm whether the machine or its engine actually has a camshaft position sensor by checking the engine head/valve cover area for a small electronic sensor with a wire harness, or consult the engine/baler parts manual.
- If no sensor is present, the instructions below don’t apply — you’ll be dealing with mechanical timing/points instead.

- What the camshaft position sensor is and when it needs replacing
- What it is: a small electronic sensor mounted at the camshaft or timing cover that senses cam position (usually a Hall-effect or inductive type) and outputs a signal to the engine control/ignition.
- Symptoms that indicate replacement may be needed: engine won’t start or has intermittent starting, misfires, erratic idle, a diagnostic trouble code for cam/crank sensor, visible damage/corrosion to the sensor or connector, or failed electrical tests (open/short/no pulse).
- When to replace: replace the sensor if electrical tests fail, if it’s physically damaged, or if diagnostics point to it. If tests are good and wiring/connectors are bad, replace wiring/connector instead.

- Tools you need (basic tools plus why each is required) — detailed descriptions and how to use them
- Multimeter (digital, capable of DC volts and Ohms)
- Why: to test sensor resistance, check for signal voltage/pulses, check power and ground on the sensor connector.
- How to use: set to Ohms to measure resistance across sensor terminals when engine off; set to DC volts to check reference voltage (usually 5–12 V) with ignition on; with someone cranking the engine or using a scope substitute, backprobe signal wire to see pulses (DC volts switching) — observe safety when cranking.
- Basic socket set with ratchet and extensions (metric sizes 8–19 mm likely)
- Why: to remove covers, mounting bolts and sensor hold-down bolt.
- How to use: choose correct socket size, use extension or universal joint for awkward angles, pull bolts straight out after loosening.
- Combination wrenches (metric)
- Why: for bolts in tight spots where a socket won’t fit.
- How to use: fit the correct size, pull toward the wrench body to avoid rounding the head.
- Screwdrivers (flat and Phillips)
- Why: to remove small covers, clamps, or to gently pry connectors.
- How to use: use correct tip to avoid stripping screws; use small flat to push locking tabs on connectors.
- Small pick set or plastic trim tools
- Why: to release electrical connector tabs without breaking them.
- How to use: insert pick into tab, gently lift while pulling connector apart.
- Penetrating oil (e.g., PB Blaster)
- Why: to free seized bolts/mounts that may be corroded.
- How to use: spray on bolt threads, let soak 10–15 minutes before trying to break them loose.
- Wire brush and contact cleaner (electrical)
- Why: to clean corroded connectors and mounting surfaces.
- How to use: spray cleaner, brush gently, let dry before reconnecting.
- Dielectric grease
- Why: to protect electrical connections from moisture after you reinstall.
- How to use: small dab inside connector terminals (not inside sensor), plug together.
- Zip ties and rags
- Why: to secure wiring away from heat/rotating parts and clean oil/dirt.
- How to use: route wires away from moving parts and tie once in place; wipe areas clean before reassembly.
- Flashlight or work light
- Why: to see sensor location and wiring in tight/dirty areas.
- How to use: position to illuminate the work area; avoid leaving where it could fall into machinery.
- Optional but recommended: small digital oscilloscope or timing light with inductive pickup
- Why: to observe accurate pulse waveform from a Hall/inductive sensor — more definitive than a multimeter for pulses.
- How to use: clamp pickup or probe to signal wire and observe pulses while cranking/running.

- Steps to locate the camshaft position sensor (beginner-friendly)
- Visually inspect the engine around the cylinder head, valve cover, and timing cover for a small cylindrical or rectangular sensor with a 2–3 pin connector and a harness.
- Trace wiring from the engine control module (if present) or ignition coil back toward the head — the cam sensor is usually mounted where the cam passes by the timing cover or at the back/top of the head.
- If you can’t find it, consult the engine or baler parts diagram/manual or look up the engine model (sticker on the engine) and search its service manual.

- How to test the sensor and wiring (safe step-by-step)
- Visual check first: inspect connector and wiring for corrosion, broken wires, oil damage, or a loose fit. Clean and tighten connectors before further testing.
- Resistance test (for inductive sensors)
- Disconnect connector, set multimeter to Ohms, measure resistance across sensor terminals. Compare to specification from the engine manual. Typical inductive sensors can be a few hundred ohms; Hall sensors often show open circuit for resistance test (not conclusive).
- Voltage test (for Hall sensors)
- Reconnect sensor, turn ignition ON (do not start), backprobe power and ground pins: expect a reference voltage (often 5 V or 12 V) on the power pin and near 0 V on ground. If no reference, problem may be power supply or ECM.
- Signal test while cranking
- With the multimeter set to DC volts, backprobe the signal wire and have a helper crank the engine. You should see pulsed voltage (for Hall sensors switching between 0 and reference) or variable AC signal for inductive sensors. If no pulses, replace or further diagnose wiring/ECM.
- If available, use an oscilloscope or timing light to confirm a clean pulse waveform during cranking/running.

- How to remove the sensor
- Clean area around sensor to keep debris out of the engine.
- Disconnect the electrical connector by depressing the tab and pulling straight out; use a pick if needed.
- Remove the mounting bolt(s) with the correct socket or wrench; apply penetrating oil first if stuck.
- Gently twist and pull the sensor straight out; do not lever on it with metal tools that could break the sensor or damage the mounting boss.

- How to install a replacement sensor (if required)
- Match the replacement sensor exactly: same connector type, number of pins, mounting bolt spacing, sensor length and type (Hall vs inductive). Confirm OEM or equivalent by matching part number from the manual or supplier.
- If you can’t find an OEM number, bring the old sensor to a parts store to match connector and physical size — do not assume all sensors are interchangeable.
- Clean mounting hole and wipe mating surface free of debris and oil.
- Lightly apply dielectric grease to the connector terminals or use anti-seize on bolt threads if recommended (avoid grease on sensor face).
- Fit sensor straight in, tighten mounting bolt to a firm snugness. If you don’t have torque specs, tighten moderately — don’t overtighten (tighten until snug + small quarter-turn). Overtorquing the plastic housing will crack it.
- Reconnect the electrical connector, secure harness away from moving/ hot parts with zip ties.
- Reconnect battery and test by cranking and running; verify error codes are cleared (if ECM present) and operation is normal.

- What replacement part might be needed and how to source it
- Obtain the correct camshaft position sensor for the engine model, not generically for “MF20” without confirming engine model/part number.
- Look up the engine or baler parts manual, or contact an authorized Massey Ferguson dealer with chassis/serial numbers to get the exact OEM part number.
- Common alternatives: aftermarket Hall-effect cam sensors or inductive sensors that match OEM connector and mounting will work; ensure electrical specs match (reference voltage, pinout).
- If wiring or connector is corroded, you may need a pigtail or replacement harness connector — these are cheap and often necessary to restore signal.

- Final checks and tips
- After replacement, clear any stored fault codes if an ECU is present and verify symptoms are resolved.
- Keep old sensor until you confirm the repair success — it can be used to match for replacements.
- If testing shows good sensor output but the engine still malfunctions, suspect wiring harness, ECU/ignition module, or mechanical timing issues — that’s beyond a simple sensor swap and may require professional help.
- If unsure at any point, stop and consult a service manual or a qualified mechanic.

- Quick recap (no yapping)
- Confirm MF20 actually has a cam sensor, inspect visually, test with multimeter (power/ground/signal), replace only if tests or damage indicate failure, match exact sensor spec when buying, use basic hand tools, protect connectors with dielectric grease and secure wiring.
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