Massey Ferguson MF35 tractor factory workshop and repair manual download
Massey Ferguson MF35 Tractor factory workshop and repair manual
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File size 67 Mb PDF document searchable with bookmarks.
The PDF manual covers
Introduction
General Specifications
Engine
Cooling System
Fuel System and Carburation
Governor control
Electrical System
Lighting System
Clutch
Transmission
Rear Axle and Hubs
Hydraulic Mechanism and Linkage
Power Take-off shaft
Steering
Front Axle
Brakes
Seat, Hood and Fenders
Service Tools and Equipment
About the Massey Ferguson MF35
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the globe especially in Europe. The company's first mass-produced tractor was the Ferguson TE-20, with a petrol motor, which was quickly changed by the Diesel 20. In 1958 the MF35, the first Massey Ferguson branded tractor (a Ferguson design) rolled off the factory floor. These tractors were massively popular and sold across the UK, Australia, Ireland as well as the United States.The Massey-Ferguson 35 was built to follow on from the successful Ferguson FE-35 following the title change to Massey Ferguson, formerly Massey-Harris-Ferguson produced by the merger in 1953 of Ferguson tractors and Massey-Harris. It featured a 35 hp (26 kW) Perkins engine.The MF 35 was introduced in 1957, and was basically a Ferguson FE-35 with the brand new business color scheme, of Red tinwork and Grey skid unit. But was offered in Both colour schemes for several years, with a choice of engines. An industrial version the Massey Ferguson 35X was introduced towards the end of production.A choice of engines and even colour scheme was available at some times of the production run. Other options included a choice of Wheel / tyre dimensions Industrial versions, badged as Massey Ferguson 35X.
Massey Ferguson MF35 Tractor factory workshop and repair manual
Quick safety first (read and follow):
- Park tractor on level ground, engine off, key removed. Apply parking brake. Chock wheels front and rear.
- Use jack stands if you raise the tractor. Never rely on a jack alone.
- Wear gloves and eye protection. Keep loose clothing and jewelry away from moving parts.
What this repair is and why it’s needed (theory, in beginner terms)
- Purpose: The shift cable (or shift linkage/rod assembly on some MF35s) transfers your hand movement at the gear lever to the gearbox selector inside the transmission so the correct gear engages.
- Analogy: Think of the cable like a bicycle brake cable. The outer sheath holds and guides an inner wire. When you pull the lever, the inner wire moves and changes something at the other end (on the tractor it moves selector arms or rods at the gearbox).
- Why it fails: cables and linkages wear (inner wire frays, stretches, or snaps), outer sheath cracks or crushes, end fittings wear or seize, bushings and brackets corrode, dust boots split and allow dirt in. Symptoms: sloppy/free play in gear lever, refusal to engage a gear, partial engagement, gears pop out, or impossible to shift.
- Why replace: worn or broken cable = inaccurate or impossible shifting and possible gearbox damage from mis-selection. Replacement restores positive, accurate gear selection.
Main components you will see and what each does
- Gear lever (hand shift): what you move; attaches to a short lever assembly.
- Shift lever assembly / gate: the top mounting and linkage where the cable/fork connects to the lever. Includes pivot, detents, and sometimes a rubber gaiter/boot.
- Cable outer sheath (casing): a rigid/flexible sleeve that guides and supports inner wire and provides a reaction point for push/pull. Often has ferrules at ends.
- Inner wire (core): steel wire that runs inside sheath and does the actual push/pull motion. One end often terminates in a ball, eyelet, or threaded end.
- End fittings (ferrules, nipples, ball sockets, clevis): hardware on the ends of the cable to secure it to levers and adjusters.
- Adjuster (barrel adjuster or threaded sleeve): lets you fine-tune cable length and freeplay.
- Brackets/clamps/clips: hold cable sheath to tractor frame and keep routing secure.
- Dust boots / grommets: seal cable passing into cabin or gearbox to keep dirt and water out.
- Selector lever/rod at transmission: the lever on the gearbox the cable connects to. Moves internal forks that pick gears.
- Bushings and pivot pins: wear surfaces where levers connect; if worn they create play.
- Cotter pins / split pins / retaining clips: fasteners to keep clevis pins in place.
Tools and supplies you’ll need
- Basic hand tools: set of wrenches and sockets, screwdrivers, pliers (needle-nose and locking), hammer, drift/punch.
- Pliers for cotter pins, snap-ring pliers if applicable.
- Penetrating oil (PB Blaster, WD-40) and grease (lithium or chassis grease).
- Rag and cleaning solvent.
- Replacement shift cable assembly (OEM or correct-fit aftermarket). Replace bushings/boots if worn.
- Zip ties or new clamps, small file.
- Jack and stands if you need underside access.
- Torque wrench (for re-tightening bolts to spec—consult manual for values).
- Replacement cotter pins / clips / clevis pins as needed.
Preparation steps
1. Obtain the correct replacement cable: model-year specific MF35 cable or OEM part number. MF35 variants exist; compare length, end fittings, and adjuster style.
2. Park, chock wheels, remove key. Move lever into neutral and note position (take photos).
3. Clean the area around the shifter and gearbox connection so dirt won’t fall into linkage when disconnected.
4. Label or mark the old cable routing, and note orientation of ends—take photos. Correct routing matters.
Removal (step-by-step)
1. Access the top end:
- Remove the shifter gate plate or little cover around the lever if fitted. On MF35 you may need to remove a small console or boot.
- Loosen or remove the retaining clip or nut that connects the cable end to the shifter lever. If there is a clevis pin, remove its cotter pin and withdraw the pin.
- Detach the cable end from the lever. Note how the end fitting seats (ball, eye, clevis).
2. Work down the cable:
- Remove any clamps or brackets holding the cable sheath to the tractor frame. Keep the hardware if reusing; replace if corroded.
- Slide the cable sheath out of any grommets or retainers; keep track of dust boots and seals.
3. Disconnect bottom end at the gearbox:
- Locate the selector lever/rod on the transmission. Use penetrating oil on seized bolts/pins first.
- Remove the cotter pin/pin/clip that holds the cable end to the selector. Withdraw pin. Detach cable.
4. Remove entire cable assembly:
- Pull the cable free through its routing. If the cable feeds through brackets that are hard to pull out, remove mounting bolts to free sheath.
- Inspect boots, grommets, and any seals; replace worn items.
Inspect components you removed
- Inner wire: frayed strands, rust, kinks or flattened wire mean replacement was correct.
- Sheath: cracks, crushed areas, split ferrules are failures.
- End fittings: worn or elongated holes, corroded ball sockets.
- Bushings/pivots: excessive bore wear creates lever play—replace bushings if needed.
- Selector lever: check for damage or bent arm—repair if required.
Installation of the new cable
1. Route the new cable exactly as the old one was routed. Avoid sharp bends, tight radii, and contact with hot or moving parts. Correct routing prevents binding and premature wear.
2. Fit grommets and boots first, sliding them into their mounting holes as needed. Install sheath ferrules or collars into retaining brackets.
3. Connect bottom end first (gearbox side):
- Position transmission selector in neutral (same position as hand lever neutral). This often requires rotating the selector arm so the neutral detent lines up.
- Attach cable end to the selector lever using clevis pin/clip; secure with new cotter pin or retaining clip.
4. Secure sheath to brackets along frame so the sheath takes reaction forces; the inner wire should be able to move freely.
5. Connect top end to the shifter lever:
- With transmission selector in neutral and hand lever in neutral, attach cable end to lever. If you mis-match neutral positions the cable will be out of sync.
- Install clevis pin and cotter pin/clip.
6. Install adjuster (if separate): thread the adjuster so there is small freeplay at lever (see adjustment below).
7. Replace any boots, gate plates, and console covers.
Adjustment (critical)
- Goal: correct neutral alignment and appropriate freeplay. Too tight = binds and may force gears. Too loose = slop and missed selection.
- Basic method:
1. Put hand lever in neutral (centered).
2. Ensure gearbox selector is in neutral (rotate selector rod by hand to detent if needed).
3. Loosen adjuster locknut. Turn adjuster until cable end just engages (no preload) then back off slightly to provide a small amount of freeplay (a few millimetres—enough so lever returns to detents cleanly but does not feel sloppy).
4. Tighten adjuster locknut and check movement to every gear position by moving shifter through its range. If any gear is hard to find or engage, re-check neutral alignment or inspect for binding.
- If there’s a listed factory freeplay spec consult the MF35 service manual and match it. If not available, use “light hand pressure to select gear without excessive force” as the feel.
Testing
1. With engine off, cycle through all gears up and down to confirm the shifter engages cleanly and returns to detents.
2. Start engine and slowly engage each gear while stationary (feet on brakes or tractor secure). Listen for transmission noises; ensure no grinding.
3. Test under light load in a safe area: move through gears and verify no slipping, jumping out of gear, or harsh engagement.
What can go wrong and troubleshooting
- Cable binds or feels stiff: likely routed too tightly, kinked, sheath crushed, or inner wire corroded. Remedy: re-route, replace, or replace bushings.
- Gear lever moves but gearbox won’t select: cable end disconnected at one end, broken inner wire, or seized selector. Inspect both ends and internal selector mechanism.
- Gears hard to engage/high force: adjuster too tight, cable misaligned, or internal gearbox issues (worn synchromesh or fork misalignment). Re-check cable adjustment before diagnosing gearbox.
- Gears pop out: poor engagement due to incorrect adjustment, worn shift forks, worn detents, or worn selector dogs. If new cable and correct adjustment don’t fix it, inspect gearbox internals.
- Fasteners or clips break: Always replace cotter pins and heavily corroded clips. Reuse only clean, undamaged hardware.
- Fluid contamination: torn boots let dirt into linkage or gearbox; replace boots and check transmission fluid for metal particles.
- New cable too short/long: verify correct part before installation. Do not force a wrong-length cable—get the right one.
Maintenance tips to extend cable life
- Keep dust boots and grommets intact. Replace when cracked.
- Lubricate pivot points and greasable fittings (not inside sealed sheath) periodically.
- Inspect cable routing and clamps at intervals (every few months or ~100 hours).
- Avoid routing near exhaust or moving parts and avoid extremely tight bends.
Final cautions
- If any shifting problem persists after a correct cable replacement and adjustment, suspect gearbox internals; further diagnosis by qualified tech or service manual procedure is required.
- For torque specs, internal procedures, and exact neutral alignment details consult an MF35 service manual or parts diagram for your production year—variations exist.
Summary checklist (quick)
- Safety: chock, key off.
- Tools and correct replacement cable on hand.
- Mark and photograph routing, neutral positions.
- Remove top and bottom ends, remove cable.
- Inspect and replace worn bushings/boots.
- Route new cable, attach bottom, secure sheath, attach top.
- Adjust neutral freeplay, lock adjuster.
- Test all gears and road-test.
- Replace worn hardware and keep maintenance schedule.
You should now be able to remove the old shift cable, install a correct replacement, adjust it for proper neutral and freeplay, and test the MF35 so it shifts cleanly. rteeqp73
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