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Massey Ferguson MF230 MF235 MF240 MF245 MF250 tractor factory workshop and repair manual download

Tools & consumables (minimum)
- Full metric & imperial hand tool set: sockets (deep & shallow), extensions, breaker bar, ratchet, combination wrenches.
- Torque wrench (0–200 ft·lb / 0–270 N·m).
- Engine/gearbox support: engine hoist or adjustable engine support bar and transmission jack or gearbox trolley.
- Floor jack + sturdy jack stands (rated for tractor weight).
- Screwdrivers, pry bars, rubber mallet, drift punches.
- Flywheel holder / ratchet-stopper tool.
- Bearing puller / gear puller, hydraulic press (for bushings/bearings).
- Seal driver set / brass drift set.
- Snap-ring pliers.
- Impact gun (helpful but use carefully).
- Clean rags, parts trays, safety glasses, gloves.
- Gasket scraper, petroleum solvent / brake cleaner.
- Thread locker (medium strength), anti-seize compound.
- Feeler gauges / dial indicator (for endplay checks).
- New seals, O-rings, friction plates, thrust washers, bearings as required (torque-converter rebuild kit or full replacement converter), gearbox/tc fluid (manufacturer-specified UTTO/gear oil), new bolts if original are stretched.
- Service manual or torque-spec sheet for MF230/235/240/245/250.

Safety precautions
- Park on level ground, chock wheels, engage park brake, remove ignition key, disconnect battery negative.
- Use correct rated jack stands under recommended lifting points. Never rely on a jack alone.
- Heavy components: torque converter/gearbox assemblies are heavy and unbalanced. Use engine hoist or transmission jack. Two-person lift minimum if no lifting equipment.
- Support engine OR gearbox when separating to avoid stress on mounts.
- Wear eye protection and gloves. Keep hands clear of pinch points.
- Drain fluids into proper containers; dispose of oils/contaminants legally.

Overview of procedure (high-level)
1) Diagnose and confirm torque converter clutch issue (slip, overheating, shudder, no lock-up).
2) Remove necessary external components (battery, hood/panels if needed, rear linkage/shafts, driveshafts, PTO, starter, hydraulic lines).
3) Drain transmission/torque-converter oil.
4) Support gearbox/engine, unbolt and separate gearbox from engine to access torque converter and clutch pack.
5) Remove torque converter, disassemble, inspect clutch pack, replace worn friction plates, seals, bearings, bushings, and reassemble.
6) Reinstall torque converter and gearbox, refill fluids, adjust linkages, test under load.

Step-by-step repair (detailed)

A. Diagnosis (quick)
- Confirm symptoms: slipping under load, slow take-up, overheating, oil contamination (metallic particles), burnt smell.
- Check external: fluid level/condition in gearbox/torque converter, look for leaks, check linkage and control valves. If fluid low or contaminated, first change fluid and filter then re-test — if internal damage suspected proceed.

B. Preparation and access
1. Park/secure tractor and disconnect battery negative.
2. Lower 3-point linkage, remove rear PTO shaft, driveshafts, any front loader attachments.
3. Drain gearbox/torque converter oil into a clean drain pan. Label drained fluid condition (metal, clutch material).
4. Remove covers/guards, top panels and air intake if needed for access. Remove starter motor to gain bellhousing access.
5. Remove PTO housing and linkage that obstruct removal of bellhousing or gearbox.

C. Support & separation
1. Place transmission jack under gearbox and raise to support. Alternatively support engine if removing gearbox downward.
2. Remove bolts holding bellhousing and gearbox to engine block (pattern around bellhousing). Keep bolts organized by length/position.
3. Before full separation, check for any wiring/hydraulic lines still attached and disconnect them. Mark positions if necessary.
4. Carefully separate gearbox from engine. Move gearbox back slightly to access torque converter. Be ready to support its weight — torque converter may remain on the engine flywheel or slide with gearbox depending on model.

How to use the transmission jack: center it under gearbox belly, take up slack and slightly lift to remove load from gearbox mounts, then slowly lower when separating. Use chains to secure gearbox to the jack to prevent falling.

D. Removing the torque converter
1. If torque converter is on gearbox input shaft, remove the converter-to-flywheel bolts accessed through bellhousing openings. Use flywheel holder to keep engine from rotating while removing bolts.
2. Remove bolts sequentially in a star pattern to avoid cocking the converter. Keep bolts and washers in order.
3. Slide torque converter off the flexplate/flywheel pilot. Use the transmission jack to support and slide gearbox back enough to clear.
4. If converter is retained by a tab/retainer ring remove snap-rings using snap-ring pliers.
5. Check for evidence of seizure, scoring, or heavy wear. If converter slides with gearbox, support gearbox and slide off carefully.

Tool usage: Use a short extension and universal joint to reach converter bolts. Flywheel holder locks ring gear; if unavailable, engage an assistant with a pry bar in teeth while someone loosens bolts. Use torque wrench for reassembly.

E. Disassembly & inspection of torque converter clutch pack
1. Clean exterior to avoid contamination. Note orientation and indexing marks.
2. Use service manual sequence to split the converter housing (some require special soft-jaw puller). Remove bolts and separate front and rear covers slowly — watch for springs/retainers that may be under tension.
3. Remove clutch plates / friction discs and steels. Inspect friction material thickness, steels for heat spots, warpage, scoring.
4. Inspect hub splines and input shaft splines for wear. Inspect thrust washers, needle bearings, bushings, seal lips.
5. Check pump vanes and turbine surfaces for scoring or rubbing.
6. Check the stator one-way clutch (if present) for operation.

Replacement parts usually required:
- Friction plates & steels (converter clutch pack).
- Seals and O-rings (all oil seals between halves).
- Thrust washers and bushings.
- Bearings or needle rollers if worn.
- Snap rings and special washers as needed.
- If internal damage (cracked shell, shredded splines) replace whole torque converter assembly.

Pitfall: Reusing friction plates beyond spec; reusing seals or bent/thinned thrust washers leads to recurring failure. Do not reuse a torque converter if the hub/spline teeth are mushroomed or the shell is dented.

F. Rebuilding
1. Clean all components with solvent and air-dry. Replace all seals and O-rings, use seal driver to install without damaging lips.
2. Replace friction plates with correct MF-spec items and inspect stack height/endplay per manual. Use feeler gauge/dial indicator to measure endplay; fit new thrust shims/washers as required.
3. Install bearings/bushings with hydraulic press if necessary. Use anti-seize on bolts where specified.
4. Use medium thread locker on bolts that require it, torque to factory spec. Replace bolts if any show stretch.

How tools are used:
- Press: to remove/install bushings/bearings; match press adapters to bushing OD to avoid damage.
- Snap-ring pliers: to remove/reinstall retaining rings without marring grooves.
- Seal driver/brass drift: to seat seals squarely without cutting the lip.
- Dial indicator: to measure axial play; mount on housing and record endplay after assembly.

G. Reinstallation
1. Pre-fill torque converter with clean specified oil to about 1/3–1/2 full (if manual recommends) so it does not run dry on first turn — many MF service docs recommend filling. Use correct UTTO/hydraulic/transmission fluid per manual.
2. Slide torque converter into place ensuring splines engage and converter seats fully on pilot. Turn it while pushing to align splines; you should feel it cup into the flexplate and then seating distance—there is a definite step when fully seated.
3. Reinstall bellhousing/gearbox mating surface: clean flanges, fit new gaskets/sealant if required, align dowel pins, and install bolts finger-tight then torque pattern to factory values.
4. Refit all removed components (starter, PTO, driveshafts, linkage, covers).
5. Refill gearbox and converter to specified oil level — check with dipstick or fill plug, follow manual fill procedure to ensure proper level in torque converter (some tractors require filling through a fill tube with converter turned slowly).
6. Reconnect battery.

Pitfalls: Forcing converter into engagement can damage splines—if converter does not slide in easily, remove and recheck alignment. Do not overtighten bolts beyond spec. Ensure the torque converter is fully seated before torquing flywheel bolts — if partially engaged the bolts can shear.

H. Adjustments & testing
1. Adjust clutch linkage and control lever freeplay per manual.
2. Start engine and run at idle, check for leaks and unusual noises. Cycle into gear slowly — keep tractor stationary for initial test.
3. Check fluid level again after running and after a short test (many systems require topping up after warm-up).
4. Road/test under load: check for slipping, smooth engagement, no shudder. Monitor fluid temperature.

Common pitfalls & how to avoid them
- Incorrect fluid: Use MF-specified UTTO or transmission oil. Wrong oil causes clutch chatter or slippage.
- Incomplete cleaning: contamination of new clutches with dirt causes premature failure. Work clean.
- Reusing seals or worn components: always replace seals, friction plates and any worn bearings.
- Misaligned reassembly: mark orientation and sequence of parts on disassembly; use service manual diagrams.
- Not supporting engine/gearbox properly: leads to broken mounts or warped housings. Use proper supports and a transmission jack.
- Not seating torque converter fully before torquing: leads to bolt shear/damaged splines.
- Improper torque on fasteners: use torque wrench and factory specs.
- Ignoring hydraulic/pump damage: if pump vanes or housing damaged, replacement may be required — converting hub slip or metal contamination may have damaged pump.

When to replace whole torque converter
- Severe internal damage (broken vanes, cracked shell, ruined stator).
- Excessive spline wear or hub failure.
- Cost and labor can make full replacement preferable to partial rebuild in many cases.

Final notes
- Always follow the MF230/235/240/245/250 service manual for exact disassembly sequence, torque values, endplay/spec tolerances and fluid types.
- Keep detailed notes/photos during disassembly for reassembly orientation.
- If unsure about bearing fits, endplay or stator one-way clutch function, consult a transmission shop — mistakes inside a torque converter are costly.

End.
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