Massey Ferguson MF4200 tractor factory workshop and repair manual download
Massey Ferguson MF4200 Tractor factory workshop and repair manual
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File size 59 Mb PDF document searchable with bookmarks.
The PDF manual covers
Introduction
Splitting the tractor
Engine data
Clutch
Gearboxes
Rear Axle
PTO Power take off
Front Axle
Hydraulics
Electrical System
Electronics
Cab and sheet metal
Accessories
Service Tools
About the Massey Ferguson MF4200
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the world especially in Europe. Tractors that came after the 300 series included the 4200 range. In 1997 the MF 4200 Series was launched, comprising of eight basic models and replacing the MF 300 Series cab tractors
Massey Ferguson MF4200 Tractor factory workshop and repair manual
Short version up front: lowering a tractor means physically moving wheel hubs/axles or changing lift-arm geometry so the tractor sits lower. That changes steering geometry, brake/drive shaft angles, suspension travel and ground clearance. The job is doable for a competent amateur but can create dangerous steering/braking problems if done incorrectly. Follow the tractor’s service manual for jack points and torque specs, and replace any worn components while you’re in there.
1) Theory — why lower and how the system works
- Why lower: reduce overall height for clearance under low doors/roofs, lower center of gravity for stability with implements, improve loader bucket height relative to trailer, or reduce cab/ROPS height to fit storage. Think of it as “shortening the tractor’s legs” so it won’t hit overhead obstacles.
- How it works (basic physics): lowering moves the axle relative to the frame. On most MF utility tractors (including the MF4200 family variants) the front uses a solid axle or beam with kingpins/spindles and tie rods; the rear has a live axle with the 3-point hitch and draft links. Lowering kits either:
- relocate the wheels/downscale the spindles (drop spindles or drop axle brackets) to move the axle housing closer to the wheels (front drop spindle or drop bracket),
- or relocate the suspension/axle mounting points (axle drop plates) so the frame moves down relative to the wheel hubs,
- or change rear lift-arm positions / install lowering links to reduce rear ride height.
- Key systems affected: steering geometry (toe, caster, bump steer), driveline angles (front PTO or drive shafts), brake hose lengths and routing, 3-point top link geometry, clearance to ROPS and belly guards, wheel/tire scrub and camber loads.
Analogy: lowering a tractor is like shortening the legs of a chair that has wheels attached and a leaning tabletop connected by rods — if you shorten the legs unevenly or without compensating the tabletop supports, the chair will lean and the tabletop hardware will bind.
2) Typical components in a “suspension lowering kit” (components vary by manufacturer; check kit list)
- Drop spindles or axle drop brackets: physically lower the hub relative to the axle tube or spindle.
- Lowering spindle pins/kingpins or new spindle assemblies: replace orientation hardware.
- Drop plates (axle brackets): bolt between axle and axle housing to move the axle down.
- Link relocation brackets or adjustable lower links: move 3-point hitch pivot or lower link positions.
- Extended/shortened top link or adjustable top link: maintain correct implement angle.
- Steering tie rod drop brackets / dropped tie rod ends: correct steering arm geometry.
- Extended brake hoses or new brake lines & fittings: necessary if hose gets pulled tight after lowering.
- New longer/shorter track rods, sway bar links, or drop shackles: maintain suspension articulation and anti-roll function.
- New U-bolts, nuts, washers, spacers, alignment shims: fastening hardware.
- Safety brackets/steering stops: to prevent over-rotation and binding.
- Instruction sheet, torque spec chart (if supplied), grease fittings or linchpins, replacement cotter pins.
Note: MF-specific kits from OEM or reputable aftermarket vendors will list exactly what’s included for MF4200 — use that list.
3) Tools, supplies, safety equipment
- Service manual for MF4200 (for jack points, torque specs, ROPS/seat belt/STL warnings).
- Heavy-duty hydraulic jack or two (floor jack 2–3 ton), heavy axle stands rated for the weight of the tractor.
- Wheel chocks, blocks.
- Full set of sockets, wrenches including large sizes (30–36 mm may be needed), breaker bar, torque wrench (capable of high torque).
- Hammer, pry bar, punch, puller for ball joints/tie-rod ends.
- Torque wrench, torque screwdriver for small fasteners.
- Brake fluid (DOT type used by tractor), hose clamps, replacement brake lines if needed.
- Thread locker, anti-seize, grease gun and grease.
- New cotter pins, locknuts, etc.
- Marker/paint for alignment marks, measuring tape, plumb line or laser for toe alignment.
- PPE: safety glasses, gloves, steel-toe boots.
- Optional: alignment plates, digital angle gauge for caster/toe, helper.
4) Preparatory steps
- Read kit instructions and MF4200 manual. Write down torque specs before starting.
- Park on a flat, level, solid surface. Chock rear wheels if you’re lowering the front; block front wheels if doing the rear.
- Remove attachments/implement and relieve hydraulic pressure.
- Engage parking brake, put tractor in gear (or park position) and shut off engine. Remove key.
- Mark current alignment (toe, rotation of spindles) with paint to help realign afterwards.
- Inspect brakes, tie rods, U-joints, wheel bearings; replace any worn parts now.
5) Step-by-step — typical front lowering with drop spindles / drop bracket kit
(If your kit is rear-lowering-only or 3-point lowering, skip to section 6)
A. Safety lift & support
1. Chock rear wheels. Loosen front wheel nuts but do not remove.
2. Use heavy jack to lift front axle at manufacturer-recommended jack point. Place support stands under sturdy axle housing or frame per manual. Lower tractor onto stands; ensure stable.
3. Remove front wheels.
B. Remove brake/wheel hub assemblies (typical sequence)
1. Support the axle and hub with a jack or block.
2. Remove cotter pins and castle nuts on wheel bearings or hub retaining nuts.
3. Remove brake caliper or drum assembly (note if drum or disc; MF often uses wet brakes—follow the model’s brake removal steps).
4. Carefully unhook brake hose — if wet brakes, you may need to cap lines and then plan to bleed them afterwards. Do NOT let dirt into the system.
5. Remove tie rod end from spindle using puller; remove cotter pins.
C. Install drop spindle / bracket
1. If using drop spindle: transfer spindle to new drop spindle plate per kit orientation. Some kits place the spindle in a flipped orientation to lower hub centerline.
2. If using axle drop bracket: bolt drop plate between axle housing and axle tube using supplied U-bolts or plates. Insert supplied spacers/shims as kit directs.
3. Torque all fasteners to kit/manufacturer specs. If you don’t have numbers for the kit, use tractor service manual for comparable fasteners and apply thread locker on bolts that carry shear loads.
4. Install new or relocated tie rod ends/drop tie rod brackets. Adjust tie rod linkage so tie rod end does not bind through full steering lock range.
D. Brake hose and ABS/line changes
1. Fit supplied longer brake hoses or new lines so hoses have a smooth curve and adequate slack at full lock and full droop. Secure hoses with clamps to brackets to avoid rubbing.
2. If the original hoses are reusable and still adequate, reposition them; otherwise replace.
E. Reassembly
1. Refit hub assembly/wheel bearings. Grease bearings if required. Install new cotter pins.
2. Reinstall wheels and hand-tighten lug nuts.
3. Remove support stands and lower tractor carefully.
4. Torque wheel nuts to spec.
F. Bleed brakes and test steering geometry
1. Bleed brakes fully (follow MF procedure). Check for leaks.
2. Check toe alignment and caster change. Many drop kits will change caster and may cause bump-steer; adjust tie rods to get correct toe-in.
3. Test steering at low speed, on stands verify no binding full left to full right. With tractor on ground, move slowly and check brake function and steering responsiveness.
6) Step-by-step — typical rear lowering (3-point/lift arm relocation)
- Two common methods: change lift arm linkage to a lower mounting hole (if tractor has multi-hole lift arms) or install a rear lowering kit that relocates the axle housing or lowers pivot points.
A. Lowering by changing lower link holes
1. Park and secure tractor. Remove implement.
2. Support implement link/drawbar to remove load from lift arms.
3. Remove linchpins and unpin lower link from ball ends; move lower link to lower hole provided on lift arm if available. This reduces hitch height.
4. Fit securing pins and new linchpins. Check top link length and adjust to keep implement angle correct.
B. Rear axle drop kit (if supplied)
1. Jack and support rear axle appropriately.
2. Remove U-bolts and axle seat components as the kit instructs.
3. Install drop plates or relocation brackets between axle and springs or mounts.
4. Refit hardware with supplied new U-bolts; torque to spec.
5. Check parking brake cable length and routing; extend or re-route if necessary.
C. Final checks for rear lowering
1. Check PTO shaft angle and driveline universal joint angles; ensure they are within recommended limits. Excessive angle will reduce life dramatically.
2. Inspect rear brake hoses for strain and reroute or replace if tight.
3. Test 3-point hitch geometry under load.
7) Alignment and geometry adjustments (critical)
- After lowering, check:
- Toe-in/toe-out: measure front wheel toe and adjust tie rods. Excessive toe causes tire wear and poor tracking.
- Caster + camber: lowering often reduces positive caster and may induce camber changes; if caster drops too far, steering returnability and stability suffer. Some kits include caster correction pieces. If not, consider adjustable ball joints or professional alignment.
- Bump steer: move steering from lock to lock with wheels off ground and ensure tie rod ends remain parallel to kingpin axis through travel. If not, bump steer causes unpredictable steering under bumps.
- Driveshaft/U-joint angles: measure driveline angle relative to input shaft. Ideally within manufacturer limits (often <3–5° difference); consult MF specs.
- Brake hose slack: ensure hoses don’t kink at full droop/lock.
8) What can go wrong (and how to avoid/mitigate)
- Steering bind or bump-steer: caused by tie rods not being relocated to maintain parallel geometry. Avoid by using supplied tie-rod drop brackets or adjustable tie rods and verifying travel across full lock.
- Brake hose failure or brake loss: if hose is too short or rubs/kinks. Replace hoses with longer ones and secure properly. Always bleed brakes after reinstall.
- Excessive driveline angle: causes vibration and U-joint failure. Check angles; use slip-yoke or angle compensating couplings if needed.
- Increased tire scrubbing and rapid tire wear: caused by improper toe or camber after lowering. Adjust alignment and, if necessary, fit different wheel offset.
- Reduced suspension travel and bottoming: can damage axle, frame, or implements that assume original travel. Consider installing bump stops limiting travel.
- Wheel bearing stresses and premature wear: if axle geometry or hub preload incorrect. Follow bearing torque procedures and replace bearings if suspect.
- Legal/insurance/regulatory problems: altering ride height may violate local rules or ROPS clearance requirements. Check before modifying.
- Structural failure from poor installation (loose U-bolts, missing cotter pins): catastrophic. Use proper torque and locking hardware; re-torque after 50 hours.
- Rollover risk changes: lowering reduces ROPS clearance but can change rollover behavior when loading. Consider professional evaluation for heavy duty tasks.
9) Maintenance and follow-up
- Re-torque all major fasteners after 10, 50, and 100 hours of operation.
- Inspect brake hoses, tie rods, and U-bolts weekly for first month then monthly.
- Grease all fittings and check wheel bearing play.
- After 50–100 km of driving, recheck wheel alignment and toe.
10) Final safety checklist before use
- All fasteners torqued to spec and cotter pins installed.
- Brakes bled and tested in a safe area at walking speed.
- Steering full-lock movement checked for binding.
- No rubbing of hoses/lines, no interference with frame or implements.
- PTO/driveline angles checked and safe.
- Machine stable, no fluid leaks.
Important cautions (no shortcuts)
- If the kit instructions differ from these general steps, follow the kit and the tractor’s service manual first.
- If you cannot confirm torque specs or specific sequences for the MF4200, stop and get the MF service manual or dealer instructions. Improper torque, missing shims, or wrong routing is a safety hazard.
- If any steering or brake behavior is odd after installation, remove the tractor from service and inspect immediately.
Conclusion
Lowering an MF4200 is a mechanical modification that affects steering, brakes, and driveline geometry. Use the correct kit for your exact serial or model variant, replace any worn components encountered, and perform careful alignment and brake checks. If you’re not confident in measuring and correcting caster, toe, bump steer and driveline angles, have a professional complete those steps. rteeqp73
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