Covers the Nissan Frontier Navara Terrano Hardbody D22
General Information
Maintenance
Engine Mechanical
Engine Lubrication & Cooling Systems
Engine Control System
Accelerator Control, Fuel and Exhaust Systems
Clutch
Manual Transmission
Automatic Transmission
Propeller Shaft & Differential Carrier
Front Axle & Front Suspension
Rear Axle & Rear Suspension
Brake System
Steering System
Restraint System
Body & Trim
Heater & Air Conditioner
Electrical System
Nissan Navara is the name for the D22 and D40 generations of Nissan pickup trucks sold in Asia while in the North, Central and South America and the Philippines it's sold as Nissan Frontier. The line was started in 1998, and its immediate predecessor is the D21 Nissan Hardbody truck. As of 2002, the D22 series Nissan Truck is no longer sold in Japan, with the primary market having been relocated to North America. It is now built at the Smyrna, Tennessee Nissan factory.Nissan was the pioneer of the "Hardbody" or "Nissan Frontier" since 1986. The first was the D21, considered to be a small pick up. After more than 10 many years with the D21, the second generation Navara was manufactured from 1998 and went until 2005 which was classed as a compact sized pick up. It was changed with the bigger, taller, longer D40, which Nissan now considers to be a mid-size choose up truck.The Navara gets its name from the Navarre region of northern Spain, and the European variation is built at the Nissan factory in Barcelona.The Frontier was introduced in 1997 for the 1998 model year as a replacement for the aging 1986.5–1997 Nissan Hardbody Truck. Nissan first offered the Frontier with a 4-cylinder engine, the KA24DE, but added the V6 engine, the VG33E in 1999. Somewhere else, the Frontier was also known as the Nissan Navara.That changed, with the introduction of the 2000 Frontier Crew Cab. Chevrolet produced 4 door variations of its S-10 pickup in the late 90's, and Nissan began making its own 4 door version of the compact truck in 2000.For 2001, Nissan facelifted the Frontier, introducing bolder styling in an effort to make it more appealing to younger buyers in its second generation. The Frontier was completely redone after the 2004 model year, which later resulted in the suspension of the regular cab model, indefinitely.
D22 (GEN-1) Names Datsun Japan, Frontier USA, Canada, Philippines, Argentina, Mexico and Brazil, Fiera Bolivia,Terrano Chile,Pick Up Europe, Central and South America, Africa, Asia ,Hardbody (codename J24) South Africa, Navara Europe and Australasia, Winner Middle East (Crew Cab only), Didsun or Datsun Persian Gulf countries, NP300 Frontier; Mexico in Mexico is a luxury trim of the NP300.
Built in Japan from 1997 to 2000. Versions: solitary cab, King Cab, Crew Cab (Introduced in 2000 and only available on 2000-current models). Motors: Petrol (KA24DE) and Diesel (TD27) (4wd and 2wd) with 5 speed manual transmission. These models were additionally exported to Central and South America. US production in Tennessee started in 1998 with a solitary cab and a King cab. A Crew Cab arrived in 2000.In 2000, a special edition had been offered. Nissan called it the Desert Runner. It had a king cab base but on the 4X4 frame which gave it a boost in ride height, bigger tires and a 4-speed 2WD drivetrain. In 2001 the Desert Runner got a new look and a supercharged version of the V6 engine.Engines: 143 hp (107 kW) 2.4-liter (KA24DE) I4 and 170 hp (127 kW) 3.3-liter (VG33E) V6, Manual, 2wd or 4wd and Automatic. Japanese Production exported to South, Central America.The D22 Navara was a compact size pick up truck manufactured from 1997 to 2004. Nevertheless, Nissan goes on to build the D22 as a cheaper alternative to the current D40, and is understood as "Pickup".
The first D22 Navaras (from 1997 to 2000) have actually a slightly different cosmetic appearance to the more recent designs (2001–2004).
The first series of D22s had larger (QD32) 3.2-litre normally aspirated Diesel engines producing 75 kW. The second series has 4 available motor types. They were as follows:KA24DE: DOHC, 2.4-litre, 16V, 4-cylinder, producing 110 kW (148 hp) @ 5600 rpm and 208 NÃÃm (153 lbÃÃft) @ 3600 rpm.
Currently the D22 Navara series remains on Nissan lineup for many nations and is known as Nissan NP300, Pickup, Frontier and Navara D22. In 2009 the D22 was updated with redesigned exterior door handles.The first Gen Frontier (2001–2004) was not sold in Japan. It was only produced in Japan for export. Product sales and production started in North America, with Crew Cab and King Cab versions and new bumper, taillights, headlights, grille. Other body changes included built in fender flares and tailgates. Available engines include a petrol 143 hp (107 kW) 2.4-liter Inline-4, 180 hp (134 kW) 3.3-liter V6, and a 210 hp (157 kW) 3.3-liter V6 Supercharged version. It's available with both 2-wheel and 4-wheel drive. Nissan began exporting the second generation to central and South America where it is called the Nissan Frontier. Solitary cabs and crew cabs are offered with the Diesel or Petrol engines, 2wd and 4wd. It's additionally available in New and Australia Zealand. The Brazilian plant began production around 2002 (Crew Cab Diesel 2wd or 4wd, 5-speed manual, or single cab 2wd Diesel. Just for Mexican market: petrol 2.4L manufactured in Mexico) and export to Argentina (all Brazilian versions) and Mexico (Crew Cab, Petrol 2.4L, 2wd, Manual 5-speed). The Egyptian Plant exports to the Middle East, and a South African Plant to African countries. Mexican production, starting in 2008: D22 truck Single Cab Chassis and Long Bed (4wd or 2wd, Petrol 2.4L or Diesel, Crew Cab (2wd and Petrol) called the D22 Pick up.Nissan Bolivia actually imports from Japan the Nissan Frontier D-22 Crew Cab, Petrol 2.4 or Diesel, 4x4. Imported from Mexico, the D-22 Crew Cab and single cab long Petrol, bed 4x2. Some Frontiers were imported from the USA. These were V6 and Automatic for private importers.
Short answer first: the camshaft position sensor (CMP) tells the engine computer which cam lobe is where so the ECU can time fuel injection and ignition correctly. On a Nissan D22 (Frontier / Navara / Terrano / Hardbody) the CMP is a small sensor screwed into the cylinder head/timing-cover area, plugs into a 2– or 3‑pin connector, and reads a reluctor or tone on the cam/cam sprocket. Replacing it is a moderate beginner job: remove access obstructions, unplug the connector, unbolt the sensor, swap in the new one with its seal/O‑ring, reconnect, clear codes, and verify operation.
Below is a clear, step‑by‑step beginner‑friendly guide with full component descriptions, theory, diagnostics, removal/installation procedure, testing, torques and common failure modes.
What the camshaft position sensor is and why it matters (theory)
- Purpose: The CMP reports the camshaft’s angular position (usually by detecting a target on the camshaft or cam sprocket). The ECU uses this to:
- Determine which cylinder is on its intake or power stroke (cylinder identification).
- Synchronize fuel injection and ignition timing, especially on sequential injection and coil‑on‑plug systems.
- Improve idle, cold start, and emissions control.
- How it works (simple analogies):
- Analogy: The crank sensor is the engine’s metronome (basic rotation speed), the cam sensor is the “which page are we on” marker that tells the ECU which stroke each cylinder is on. Without the page marker (cam sensor) the computer hears the rhythm but can’t tell which beat belongs to which instrument.
- Two common CMP sensor types:
- Hall-effect (3‑wire): has +5V reference, ground, and a digital output that switches between low (~0.2 V) and high (~4–5 V) as a magnetic target passes. Works at low rpm and idle.
- Variable reluctance (VR, 2‑wire): is a small coil that generates an AC voltage when a ferrous target passes. Output amplitude depends on rpm.
- Why a repair is needed: If the CMP fails or reads wrong, the ECU can’t sequence injectors/ignition correctly. Symptoms can range from misfires, poor idle, long cranking, no‑start, reduced power, or a CEL with codes like P0340/P0341 (or manufacturer‑specific codes).
Components you will encounter (every component described)
- Camshaft position sensor (the part you replace):
- Housing / body: plastic/metal shell that houses electronics or coil.
- Connector / pins: 2 or 3 electrical pins that mate to the wiring harness.
- Sensing element:
- Hall sensor + magnet (3‑wire type) or coil (VR 2‑wire type).
- Mounting flange and bolt hole: lets sensor bolt to the head/timing cover.
- O‑ring or gasket/seal: prevents oil leakage (many CMPs sit in or near oil).
- Camshaft reluctor/target (not usually replaced):
- A notch/reluctor wheel or a missing-tooth pattern on the cam sprocket. The sensor senses this target.
- Wiring harness and connector:
- Power/reference wire (3‑wire sensors), signal wire, ground.
- Retaining clip or lock tab on connector to prevent accidental unplugging.
- Cylinder head/timing cover area:
- The sensor threads into the head/timing cover and aligns with the cam’s target. Sometimes other parts (airbox, intake runner, engine cover) must be removed for access.
- ECU:
- Receives CMP signal and uses it with crankshaft sensor input to control ignition/fuel. Note: The CMP alone isn't the whole story — the crank sensor provides basic RPM/position; the ECU needs both for full sequence.
Symptoms of a failing camshaft position sensor
- Check Engine Light (CEL) with cam position related codes (P0340, P0341, P0011/P0016 may involve timing but can show related symptoms).
- Hard starting or long crank, or no crank? (If crank sensor bad: no start. If cam sensor bad: possible start but poor run or no sequential injection.)
- Rough idle, hesitation, misfires, loss of power.
- Stalling randomly or immediately after start.
- Erratic RPMs or surging.
- Some cars go into limp mode (limited power) when CMP signal is lost.
Tools and parts you’ll need
- Replacement camshaft position sensor (match OEM/vehicle part).
- Basic tools: ratchet, sockets (commonly 10 mm or 12 mm), extension, swivel/U‑joint if needed.
- Torx or Allen if sensor bolt uses that head (check before).
- Small flat screwdriver or pick for connector lock tab.
- Multimeter (for basic electrical testing) and ideally a lab scope for waveform checking (scope optional).
- Torque wrench (recommended).
- Clean rag, brake cleaner or contact cleaner (electrical safe).
- Dielectric grease (optional) for connector pins.
- New O‑ring if sensor uses one (many new sensors include it).
- Safety: gloves, eye protection, and a cold engine.
Safety and preparatory steps
- Work on a cool engine. Hot engine parts and oil will burn you.
- Disconnect the negative battery terminal if you’ll be disconnecting sensors and working around wiring. It’s a safe practice.
- Remove engine cover, airbox, or other obstacles to get clear access.
- Take pictures of connectors before unplugging so you know correct reassembly.
Diagnosis – how to confirm the CMP is the issue
1. Read codes:
- Use an OBD‑II scanner. Note stored camshaft position codes (P0340 = cam position sensor circuit malfunction; P0341 = cam position sensor range/performance). Clear after test drive to verify repeat.
2. Visual inspection:
- Check connector for oil, corrosion, bent pins, or crushed wires. A common failure is oil contamination and corroded pins.
- Check wiring harness for chafing, broken insulation, or evidence of overheating.
3. Backprobing tests (identify harness wires first!):
- Locate the CMP connector and identify wires (consult a wiring diagram when available). If no diagram: look for 3‑wire: power (+5V), ground, signal; 2‑wire likely VR (signal+ and signal–).
4. Electrical tests:
- For 3‑wire Hall sensor:
- With ignition ON (engine off), check for +5 V between reference pin and ground pin.
- Check ground continuity between sensor ground pin and engine/chassis.
- Backprobe signal wire while someone cranks the engine: you should see a square wave toggling 0.2–4.5 V (with a multimeter you may see it switching or between ~0.5–3 V). Best with a scope.
- For 2‑wire VR sensor:
- Measure resistance across the two pins (engine off). Typical coil resistance might be a few hundred to a few thousand ohms — check factory spec. If infinite or open, coil is bad.
- While cranking, measure AC voltage across the two pins — should produce pulses (a few hundred millivolts to volts depending on speed). With no output while cranking, suspect sensor.
5. Wiggle test:
- With engine running (if safe) or cranking, gently wiggle the harness near the sensor and observe for momentary changes. Intermittent faults show this way.
6. Swap test:
- If available, substitute a known good sensor (from parts store or donor) to confirm.
Removal and replacement procedure (step‑by‑step)
Note: exact location and approach may vary by D22 engine variant (KA24DE, Z24, etc.), but general steps are the same.
1. Preparation:
- Park on level ground, set parking brake, engine cool.
- Disconnect negative battery terminal.
- Remove engine cover, air intake hose, or airbox if they block access.
2. Locate the CMP:
- It’s mounted on the cylinder head/timing cover near the camshaft end/sprocket. Accessible from top or driver/passenger side depending on engine.
3. Unplug connector:
- Depress the connector locking tab and pull the connector straight off. Use a small pick if the lock is stuck.
- Inspect the connector for oil or corrosion. Clean if needed (electrical contact cleaner).
4. Remove mounting bolt(s):
- Remove the bolt that secures the sensor. Typical size 10 mm or Torx; keep bolt and any bracket.
- Carefully pull the sensor straight out. Some oil may drip — have a rag handy.
- If stuck, carefully twist while pulling; avoid prying on the body to prevent damage.
5. Inspect mounting hole and reluctor area:
- Check for metal debris, broken teeth on cam sprocket, or heavy oil sludge. Clean lightly.
6. Prepare new sensor:
- Compare old vs new. Ensure the new sensor has the same length, connector, and O‑ring.
- Lubricate new O‑ring with clean engine oil if present (helps seat and prevents damage).
7. Install new sensor:
- Insert sensor carefully into the bore until it seats fully.
- Insert bolt and torque to spec (if you have factory spec use it). Typical small sensor bolt torque: 7–12 Nm (5–9 ft‑lb). Do not over‑tighten; sensor housing/plastic can crack.
- Reconnect the electrical connector; ensure the locking tab engages.
8. Reassemble:
- Refit any intake components or covers removed.
- Reconnect negative battery terminal.
9. Clear codes and test:
- Use OBD‑II scanner to clear any stored codes.
- Start engine and observe idle and drivability. If the engine stalls or runs poorly, recheck connector and wiring.
- Monitor with scanner for cam position signal or live data; check for reappearance of codes.
- Road test and confirm symptoms are resolved.
Testing after replacement
- Confirm that the check engine light is out and the previous cam position codes do not return.
- Observe live data: many scanners show camshaft position sensor pulses or cam retard/advance. You should see stable readings that change with rpm.
- Drive under various loads to verify absence of misfires, hesitation, stalling.
- If intermittent problems persist, recheck wiring back to the ECU and the crankshaft sensor; intermittent faults sometimes come from wiring harness damage under the intake.
Common things that go wrong and troubleshooting tips
- Contaminated connector (oil, corrosion): very common. Oil fills connector, corrodes pins, causes high resistance or intermittent signal.
- Broken or frayed wiring: rubbing against brackets or heat can break the wire(s).
- Sensor internal failure: Hall element or coil fails with age or heat cycling.
- Faulty reluctor/target: a damaged cam sprocket or missing tooth prevents correct signal. If the cam timing belt/chain has jumped, cam position vs crank position will be wrong and you may have timing codes — this is more serious and may require timing check.
- Sensor installed incorrectly or wrong part: physical mismatch or wrong polarity/circuitry. Always match part numbers.
- Over‑torqued or cracked sensor housing: overtightening damages the sensor or crushes the O‑ring causing oil leaks.
- ECU fault: rare, but if wiring and sensor check good, the ECU input stage might be bad.
Useful checks if problems continue
- Check the crankshaft position sensor and timing: the ECU expects a consistent relative phase between crank and cam. If the crank sensor is faulty, cam sensor codes can appear. If timing belt/chain has jumped or is broken, replace/repair timing components and re‑time the engine before blaming the cam sensor.
- Inspect for oil leaks into connector: replace harness or use dielectric grease to protect pins.
- Use a scope: a scope shows the exact waveform. Hall sensor: sharp square pulses; VR: sinusoidal/AC pulses with amplitude increasing with rpm. Distorted or missing waveforms show the problem.
Final notes, do’s and don’ts (short)
- Do check and clean connectors; a clean connector often fixes intermittent issues.
- Do use a torque wrench and do not overtighten sensor bolts.
- Don’t reuse a damaged O‑ring; replace it.
- Don’t assume “clear the code and done” — verify operation with live data and a test drive.
- If you’re unsure which type of sensor your engine uses or the exact bolt size/location, consult a factory service manual or reputable parts diagram for your model/year/engine code before buying parts.
That’s everything a beginner mechanic needs: what the sensor and related components are, why it matters, how to diagnose failures, step‑by‑step removal and installation, how to test both Hall and VR types, common failure causes, and final verification steps. Follow the steps carefully and you’ll replace the CMP reliably. rteeqp73
ADJUSTINT TORSION BARS
NISSAN HARDBODY - OBD2 DIAGNOSTIC PORT LOCATION
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Quick summary: The D22 front suspension uses MacPherson struts (coil spring + damper together). Replace the strut assembly (preferred) or the cartridge if you’re comfortable using a spring compressor. You must use jack stands, follow torque specs from the factory service manual, and get a wheel alignment after the job.
Why this repair is needed (theory, like you’re a beginner)
- Purpose: The strut assembly does two jobs: the coil spring supports the vehicle’s weight and returns it, the damper (shock) controls the spring’s motion (dissipates energy) so the car doesn’t bounce. The top mount/bearing locates the strut to the body and gives a smooth pivot for steering.
- Analogy: Think of the wheel as a person on a pogo stick. The spring is the pogo stick’s spring (stores and returns energy). The shock absorber is a hydraulic brake on the pogo stick that prevents wild bouncing. The top mount is the handle you hold (it isolates vibration and lets you turn).
- Symptoms that indicate replacement: visible oil leak on the strut body, excessive bouncing after bump, poor steering control or dive under braking, uneven/patchy tire wear, clunks from the top mount, collapsed height.
- What can go wrong if you ignore it: poor control (longer stopping distance, unstable handling), accelerated tire and suspension wear, broken spring or mount leading to sudden failure.
Main components — what they are and what they do
- Coil spring: steel coil that holds vehicle weight and returns it after bumps.
- Damper (shock absorber / strut cartridge): hydraulic piston and valves inside a tube that resist motion to control oscillation.
- Strut tube/strut housing: the outer body that supports damper and spring.
- Strut piston rod (shaft): the central rod that moves through the top mount.
- Upper strut mount (bearing + rubber mount): rubber isolator and bearing that attach the rod to the body and allow rotation when steering.
- Dust boot: rubber cover protecting the rod from dirt.
- Bump stop: rubber/foam block that prevents the damper from bottoming harshly.
- Lower mount (two bolts): attaches strut to steering knuckle/hub assembly.
- Sway-bar end link bracket & brake hose/ABS brackets: small attachments fastened to the strut body or knuckle.
- Top nuts/studs: 3 studs and nuts (usually) holding strut top in the engine bay to the tower.
Tools & supplies (minimum)
- Floor jack + sturdy jack stands + wheel chocks
- Lug wrench /breaker bar
- Socket set (common sizes for D22: 12, 14, 17, 19 mm — have a full metric set)
- Ratchet, extensions, swivel
- Torque wrench (essential)
- Penetrating oil (PB Blaster)
- Pry bar
- Hammer, punch
- Spring compressor (only if reusing springs / replacing cartridge); if possible buy complete assembled strut to avoid compressor
- Ball joint/separator or support for knuckle
- Replacement parts: complete strut assemblies (recommended), or strut cartridge, spring, mount, dust boot, bump stop, new nuts/bolts if corroded
- Anti-seize, thread locker (as per manual)
- Safety: eye protection, gloves
Safety first (non-negotiable)
- Never work under a vehicle supported only by a jack — always use jack stands on firm level ground.
- If you must use a spring compressor, use a proper two-point compressor, inspect it, and follow its instructions exactly. Compressed springs store lethal energy — a failure can cause serious injury.
- Disconnect the battery only if you’ll be working near airbags/wiring (usually not necessary just for struts), but avoid damaging any ABS wiring or brake lines.
- If unsure at any step, stop and get professional help.
Step-by-step procedure (front strut replacement; D22 typical approach)
Note: These are general steps. Check factory torque specs and procedures for your exact year/model. If you buy a complete strut assembly with spring & mount installed, you can skip any spring compression.
1) Prep
- Park level, chock rear wheels. Loosen front wheel lug nuts slightly while car on ground.
- Raise front with floor jack at manufacturer lift point. Place jack stands under subframe or recommended lift points. Lower onto stands. Remove wheel.
2) Inspect and prep the work area
- Spray penetrating oil on lower strut bolts, sway bar endlink nuts, and top strut nuts up in the engine bay. Let soak.
- Support the steering knuckle/hub to prevent sudden drop — use a second jack or a strap under the lower control arm. This prevents stress on CV joints/ball joints when the strut is unbolted.
3) Disconnect attached items
- Remove sway-bar endlink nut (top of link to strut) — sometimes held with 12/14 mm and a 14 mm nut; if seized, use penetrating oil and short hammer taps.
- Unbolt any brake hose/ABS sensor bracket fastened to the strut body or knuckle (do not disconnect the brake hose itself unless necessary).
- If there is a shock-absorber to hub bracket bolt or tie (depends on trim), remove it.
4) Unbolt the strut from the knuckle (lower mount)
- Remove the lower two bolts/nuts that attach the strut to the steering knuckle (these are large through-bolts). One is usually a hex head reaching into a nut behind. Use breaker bar/impact if needed. If the bolts spin, hold the nut or use penetrating oil; sometimes heat (careful) helps.
- Separate the strut from the knuckle. Use a pry bar or gentle hammer hits on the knuckle (not the strut shaft) to break free. Be careful of brake lines and CV axle.
5) Remove top mount nuts and remove strut
- In the engine bay, remove the upper strut nuts (usually 3 nuts holding the mount to the tower). Support the strut while removing the last nut so it doesn’t drop.
- Pull the strut straight down out of the wheel well. Note orientation of any dust cover/bracket.
6A) If installing a complete assembled strut
- Compare old vs new: check top mount stud locations, brake/ABS brackets, sway-bar link stud position.
- Insert the new strut up into the tower; thread the top nuts by hand leaving them loose.
- Align the strut lower holes with the knuckle and insert the lower bolts. Hand-tighten lower nuts/bolts.
- With car on stands (or lower slightly so suspension rests lightly, see factory method), torque lower bolts to specified torque, then torque top nuts per manual. Reattach swaybar link, brake/ABS brackets.
- Refit wheel, lower vehicle, torque wheel lugs to spec, then get alignment.
6B) If replacing the cartridge or reusing spring (requires spring compressor)
- Use a certified two-arm coil spring compressor. Compress spring evenly until it’s loose on the top nut.
- Remove the top nut from the strut rod (usually large nut holding mount bearing). Remove top mount, spring, dust boot, bump stop.
- Replace damper/cartridge and top mount/dust boot/bump stop as required. Reassemble in reverse order with spring compressed and secure top nut (use torque spec).
- Carefully decompress spring evenly. Inspect for correct seating in spring perch at top and bottom.
- Reinstall assembled strut into vehicle as in 6A.
- Important: Do not attempt to remove the top nut without securely compressing the spring.
7) Tightening sequence and torque
- Torque all fasteners to factory specifications. Common errors: under-torquing lower bolts or top nuts leads to movement/clunking; over-torquing studs can strip.
- If manual says to torque top mount nuts with vehicle weight on wheels (some manufacturers specify this to preload the bearings correctly), follow the manual. If unsure, torque top nuts snugly with the car on stands but final torque after vehicle is on ground is safest. (Consult the factory service manual for exact procedure and torque values.)
8) Final steps
- Recheck all hardware, ensure brake lines and ABS sensors are properly routed and not twisted.
- Reinstall wheel, lower vehicle, torque wheel lug nuts to spec.
- Immediately get a professional wheel alignment. The strut removal/replacement changes camber/caster settings.
What can go wrong (and how to avoid it)
- Spring compressor failure: risk of violent release of energy. Avoid by buying complete assemblies or using a tested compressor and following instructions.
- Broken studs or seized bolts: use penetrating oil, proper tools, heat if safe, but be prepared to replace bolts or the knuckle studs if seized.
- Damaged ABS sensor/brake hose: unclip carefully; don’t kink or twist hoses. If you must disconnect brake hose, bleed the brakes afterward.
- Incorrect torque or loose fasteners: causes clunks, unsafe handling. Always use torque wrench and fresh hardware where needed.
- Misalignment: causes uneven tire wear and poor handling — ALIGNMENT IS REQUIRED AFTER THIS JOB.
- Re-assembly with dirty/rough bearings: will cause noise and poor steering feel — replace worn top mounts/bearings.
Inspection checklist before finishing
- No play in any suspension joint (ball joints, tie rods).
- Brake hose and ABS wiring secured away from moving parts.
- Lower bolts torqued; top nuts torqued.
- Dust boot and bump stop in place.
- No fluid leaks on new strut.
- Wheel torqued, car at ride height and aligned.
Troubleshooting after replacement
- New clunk over bumps: check lower bolts and swaylink tightness and torque; inspect top mount for proper seating.
- Pulling or uneven tire wear: book alignment.
- Vibration at speed: check wheel balancing and lug torque; verify strut top mounts and bearings not binding.
Estimated times
- Per corner (front) if prepared and using assembled strut: 1–2 hours for a beginner, longer if bolts are corroded or if doing both sides.
- Using spring compressor and cartridge rebuild: plan extra time and only attempt if experienced or supervised.
Final note (short): For a beginner mechanic I strongly recommend buying complete front strut assemblies (preassembled spring + mount) for the D22 — it removes the need for a spring compressor and greatly reduces the risk. Always follow the factory service manual torque specs and procedures and get a wheel alignment after replacing struts. rteeqp73