Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Nissan Frontier Navara Terrano Hardbody D22 1997-2004 factory workshop and repair manual download

Short answer first: the camshaft position sensor (CMP) tells the engine computer which cam lobe is where so the ECU can time fuel injection and ignition correctly. On a Nissan D22 (Frontier / Navara / Terrano / Hardbody) the CMP is a small sensor screwed into the cylinder head/timing-cover area, plugs into a 2– or 3‑pin connector, and reads a reluctor or tone on the cam/cam sprocket. Replacing it is a moderate beginner job: remove access obstructions, unplug the connector, unbolt the sensor, swap in the new one with its seal/O‑ring, reconnect, clear codes, and verify operation.

Below is a clear, step‑by‑step beginner‑friendly guide with full component descriptions, theory, diagnostics, removal/installation procedure, testing, torques and common failure modes.

What the camshaft position sensor is and why it matters (theory)
- Purpose: The CMP reports the camshaft’s angular position (usually by detecting a target on the camshaft or cam sprocket). The ECU uses this to:
- Determine which cylinder is on its intake or power stroke (cylinder identification).
- Synchronize fuel injection and ignition timing, especially on sequential injection and coil‑on‑plug systems.
- Improve idle, cold start, and emissions control.
- How it works (simple analogies):
- Analogy: The crank sensor is the engine’s metronome (basic rotation speed), the cam sensor is the “which page are we on” marker that tells the ECU which stroke each cylinder is on. Without the page marker (cam sensor) the computer hears the rhythm but can’t tell which beat belongs to which instrument.
- Two common CMP sensor types:
- Hall-effect (3‑wire): has +5V reference, ground, and a digital output that switches between low (~0.2 V) and high (~4–5 V) as a magnetic target passes. Works at low rpm and idle.
- Variable reluctance (VR, 2‑wire): is a small coil that generates an AC voltage when a ferrous target passes. Output amplitude depends on rpm.
- Why a repair is needed: If the CMP fails or reads wrong, the ECU can’t sequence injectors/ignition correctly. Symptoms can range from misfires, poor idle, long cranking, no‑start, reduced power, or a CEL with codes like P0340/P0341 (or manufacturer‑specific codes).

Components you will encounter (every component described)
- Camshaft position sensor (the part you replace):
- Housing / body: plastic/metal shell that houses electronics or coil.
- Connector / pins: 2 or 3 electrical pins that mate to the wiring harness.
- Sensing element:
- Hall sensor + magnet (3‑wire type) or coil (VR 2‑wire type).
- Mounting flange and bolt hole: lets sensor bolt to the head/timing cover.
- O‑ring or gasket/seal: prevents oil leakage (many CMPs sit in or near oil).
- Camshaft reluctor/target (not usually replaced):
- A notch/reluctor wheel or a missing-tooth pattern on the cam sprocket. The sensor senses this target.
- Wiring harness and connector:
- Power/reference wire (3‑wire sensors), signal wire, ground.
- Retaining clip or lock tab on connector to prevent accidental unplugging.
- Cylinder head/timing cover area:
- The sensor threads into the head/timing cover and aligns with the cam’s target. Sometimes other parts (airbox, intake runner, engine cover) must be removed for access.
- ECU:
- Receives CMP signal and uses it with crankshaft sensor input to control ignition/fuel. Note: The CMP alone isn't the whole story — the crank sensor provides basic RPM/position; the ECU needs both for full sequence.

Symptoms of a failing camshaft position sensor
- Check Engine Light (CEL) with cam position related codes (P0340, P0341, P0011/P0016 may involve timing but can show related symptoms).
- Hard starting or long crank, or no crank? (If crank sensor bad: no start. If cam sensor bad: possible start but poor run or no sequential injection.)
- Rough idle, hesitation, misfires, loss of power.
- Stalling randomly or immediately after start.
- Erratic RPMs or surging.
- Some cars go into limp mode (limited power) when CMP signal is lost.

Tools and parts you’ll need
- Replacement camshaft position sensor (match OEM/vehicle part).
- Basic tools: ratchet, sockets (commonly 10 mm or 12 mm), extension, swivel/U‑joint if needed.
- Torx or Allen if sensor bolt uses that head (check before).
- Small flat screwdriver or pick for connector lock tab.
- Multimeter (for basic electrical testing) and ideally a lab scope for waveform checking (scope optional).
- Torque wrench (recommended).
- Clean rag, brake cleaner or contact cleaner (electrical safe).
- Dielectric grease (optional) for connector pins.
- New O‑ring if sensor uses one (many new sensors include it).
- Safety: gloves, eye protection, and a cold engine.

Safety and preparatory steps
- Work on a cool engine. Hot engine parts and oil will burn you.
- Disconnect the negative battery terminal if you’ll be disconnecting sensors and working around wiring. It’s a safe practice.
- Remove engine cover, airbox, or other obstacles to get clear access.
- Take pictures of connectors before unplugging so you know correct reassembly.

Diagnosis – how to confirm the CMP is the issue
1. Read codes:
- Use an OBD‑II scanner. Note stored camshaft position codes (P0340 = cam position sensor circuit malfunction; P0341 = cam position sensor range/performance). Clear after test drive to verify repeat.
2. Visual inspection:
- Check connector for oil, corrosion, bent pins, or crushed wires. A common failure is oil contamination and corroded pins.
- Check wiring harness for chafing, broken insulation, or evidence of overheating.
3. Backprobing tests (identify harness wires first!):
- Locate the CMP connector and identify wires (consult a wiring diagram when available). If no diagram: look for 3‑wire: power (+5V), ground, signal; 2‑wire likely VR (signal+ and signal–).
4. Electrical tests:
- For 3‑wire Hall sensor:
- With ignition ON (engine off), check for +5 V between reference pin and ground pin.
- Check ground continuity between sensor ground pin and engine/chassis.
- Backprobe signal wire while someone cranks the engine: you should see a square wave toggling 0.2–4.5 V (with a multimeter you may see it switching or between ~0.5–3 V). Best with a scope.
- For 2‑wire VR sensor:
- Measure resistance across the two pins (engine off). Typical coil resistance might be a few hundred to a few thousand ohms — check factory spec. If infinite or open, coil is bad.
- While cranking, measure AC voltage across the two pins — should produce pulses (a few hundred millivolts to volts depending on speed). With no output while cranking, suspect sensor.
5. Wiggle test:
- With engine running (if safe) or cranking, gently wiggle the harness near the sensor and observe for momentary changes. Intermittent faults show this way.
6. Swap test:
- If available, substitute a known good sensor (from parts store or donor) to confirm.

Removal and replacement procedure (step‑by‑step)
Note: exact location and approach may vary by D22 engine variant (KA24DE, Z24, etc.), but general steps are the same.

1. Preparation:
- Park on level ground, set parking brake, engine cool.
- Disconnect negative battery terminal.
- Remove engine cover, air intake hose, or airbox if they block access.
2. Locate the CMP:
- It’s mounted on the cylinder head/timing cover near the camshaft end/sprocket. Accessible from top or driver/passenger side depending on engine.
3. Unplug connector:
- Depress the connector locking tab and pull the connector straight off. Use a small pick if the lock is stuck.
- Inspect the connector for oil or corrosion. Clean if needed (electrical contact cleaner).
4. Remove mounting bolt(s):
- Remove the bolt that secures the sensor. Typical size 10 mm or Torx; keep bolt and any bracket.
- Carefully pull the sensor straight out. Some oil may drip — have a rag handy.
- If stuck, carefully twist while pulling; avoid prying on the body to prevent damage.
5. Inspect mounting hole and reluctor area:
- Check for metal debris, broken teeth on cam sprocket, or heavy oil sludge. Clean lightly.
6. Prepare new sensor:
- Compare old vs new. Ensure the new sensor has the same length, connector, and O‑ring.
- Lubricate new O‑ring with clean engine oil if present (helps seat and prevents damage).
7. Install new sensor:
- Insert sensor carefully into the bore until it seats fully.
- Insert bolt and torque to spec (if you have factory spec use it). Typical small sensor bolt torque: 7–12 Nm (5–9 ft‑lb). Do not over‑tighten; sensor housing/plastic can crack.
- Reconnect the electrical connector; ensure the locking tab engages.
8. Reassemble:
- Refit any intake components or covers removed.
- Reconnect negative battery terminal.
9. Clear codes and test:
- Use OBD‑II scanner to clear any stored codes.
- Start engine and observe idle and drivability. If the engine stalls or runs poorly, recheck connector and wiring.
- Monitor with scanner for cam position signal or live data; check for reappearance of codes.
- Road test and confirm symptoms are resolved.

Testing after replacement
- Confirm that the check engine light is out and the previous cam position codes do not return.
- Observe live data: many scanners show camshaft position sensor pulses or cam retard/advance. You should see stable readings that change with rpm.
- Drive under various loads to verify absence of misfires, hesitation, stalling.
- If intermittent problems persist, recheck wiring back to the ECU and the crankshaft sensor; intermittent faults sometimes come from wiring harness damage under the intake.

Common things that go wrong and troubleshooting tips
- Contaminated connector (oil, corrosion): very common. Oil fills connector, corrodes pins, causes high resistance or intermittent signal.
- Broken or frayed wiring: rubbing against brackets or heat can break the wire(s).
- Sensor internal failure: Hall element or coil fails with age or heat cycling.
- Faulty reluctor/target: a damaged cam sprocket or missing tooth prevents correct signal. If the cam timing belt/chain has jumped, cam position vs crank position will be wrong and you may have timing codes — this is more serious and may require timing check.
- Sensor installed incorrectly or wrong part: physical mismatch or wrong polarity/circuitry. Always match part numbers.
- Over‑torqued or cracked sensor housing: overtightening damages the sensor or crushes the O‑ring causing oil leaks.
- ECU fault: rare, but if wiring and sensor check good, the ECU input stage might be bad.

Useful checks if problems continue
- Check the crankshaft position sensor and timing: the ECU expects a consistent relative phase between crank and cam. If the crank sensor is faulty, cam sensor codes can appear. If timing belt/chain has jumped or is broken, replace/repair timing components and re‑time the engine before blaming the cam sensor.
- Inspect for oil leaks into connector: replace harness or use dielectric grease to protect pins.
- Use a scope: a scope shows the exact waveform. Hall sensor: sharp square pulses; VR: sinusoidal/AC pulses with amplitude increasing with rpm. Distorted or missing waveforms show the problem.

Final notes, do’s and don’ts (short)
- Do check and clean connectors; a clean connector often fixes intermittent issues.
- Do use a torque wrench and do not overtighten sensor bolts.
- Don’t reuse a damaged O‑ring; replace it.
- Don’t assume “clear the code and done” — verify operation with live data and a test drive.
- If you’re unsure which type of sensor your engine uses or the exact bolt size/location, consult a factory service manual or reputable parts diagram for your model/year/engine code before buying parts.

That’s everything a beginner mechanic needs: what the sensor and related components are, why it matters, how to diagnose failures, step‑by‑step removal and installation, how to test both Hall and VR types, common failure causes, and final verification steps. Follow the steps carefully and you’ll replace the CMP reliably.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions