Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Nissan Skyline R32 engine factory workshop and repair manual download

Tools & consumables
- Basic metric socket set, ratchet, extensions, swivel
- Torque wrench (0–50 Nm range)
- Flat & Phillips screwdrivers, long pick
- Fuel line quick-disconnect tool set (Nissan-style, various sizes) or 8–10 mm flare/nut wrenches for threaded fittings
- Fuel pressure gauge with adapter (or schrader adapter if rail has test port)
- Clean rags, shop towels, drip pan
- Safety goggles, nitrile gloves, fire extinguisher nearby
- Small plastic/nylon pry tool
- Multimeter (for injector resistance checks)
- Injector puller (optional, but useful if injectors are stuck)
- Ultrasonic cleaner or professional flow-bench service (if reconditioning rather than replacing)
- Small container for parts, masking tape & marker to label connectors
- O‑ring/seal kit for injectors (new upper & lower O‑rings), new injector filters/screens if available
- Replacement injectors (matched set, correct flow for your RB motor—RB20/RB25/RB26 variants differ)
- Light-duty silicone or engine oil for O‑ring lubrication (use dedicated O‑ring grease if available)
- Carb/parts cleaner (for external cleaning)

Safety precautions
- Work in a well-ventilated area, no open flames or smoking.
- Disconnect negative battery terminal before starting.
- Relieve fuel system pressure before disconnecting any fuel lines.
- Wear goggles and gloves. Contain spilled fuel; absorb and dispose properly.
- Keep a fire extinguisher within reach.
- Use jack stands if vehicle is raised; never rely on a jack alone.

Overview (what you’re doing)
- You’ll relieve fuel pressure, remove intake accessories to access the fuel rail, disconnect electrical connectors and fuel feed, lift the rail with injectors attached, replace or service injectors and O‑rings, then reinstall and test for leaks and operation. RB20/RB25/RB26 layouts are similar; access varies (GT-R RB26 setups may require extra removal of piping/intake).

Step-by-step procedure
1) Preparation
- Park on flat ground, chock wheels, set parking brake.
- Disconnect the negative battery terminal.
- Locate fuel pump fuse/relay (under dash or engine bay relay box) and remove it.

2) Relieve fuel pressure
- With the fuse/relay removed, start the engine and let it stall to relieve pressure; crank until no start. OR, connect a fuel pressure gauge to the rail test port and bleed pressure into a catch bottle per gauge instructions.
- After pressure is relieved, depress the Schrader (if present) into the catch bottle to confirm no pressure remains.
- Keep rags ready to catch residual fuel.

3) Gain access
- Remove engine covers, airbox, intercooler piping and throttle-body intake piping as needed to expose the intake plenum and fuel rail.
- On RB26/RB25 you will likely need to remove upper intake/plenum to reach injectors; on RB20 it’s usually quicker but still remove the necessary piping.

4) Label & disconnect electricals
- Label each injector connector (cylinder #) with tape and marker if you want to keep original positions.
- Carefully unplug each injector electrical connector using a small pick to release locking tabs—don’t force connectors; depress the lock clip.

5) Disconnect fuel lines
- Place a drip pan beneath the fuel rail.
- Use the appropriate fuel line quick-disconnect tool or wrench to free the feed and return lines. Expect a small amount of fuel to spill—use rags.
- Inspect fittings and replace any O‑rings or crush washers on the hard lines if they show damage.

6) Remove fuel rail & injectors
- Remove fuel rail mounting bolts with your socket set.
- Hold the rail and gently rock it while lifting—twist slightly to break the injector O‑ring seal. If injectors resist, use an injector puller to avoid prying on the injector body.
- Lift the rail with injectors attached. Place the assembly on a clean surface.

7) Remove injectors & old seals
- Pull injectors out of the rail (or from the intake side depending how they come out).
- Remove old upper & lower O‑rings and intake-side seals. Clean the injector grooves and rail bores carefully—no debris into intake ports. Use compressed air to blow out bores if available.

8) Inspect & test injectors
- Visually inspect injector tips for carbon/clogs. Measure injector resistance with a multimeter and compare to factory spec; if out of spec or flow is suspect, replace or send for professional cleaning & flow testing (ultrasonic + flow bench).
- If you are reusing injectors, consider ultrasonic cleaning and replacing screens and O‑rings.

9) Install new O‑rings / prep injectors
- Lightly coat new O‑rings with clean engine oil or O‑ring grease.
- Fit new lower and upper O‑rings and any insulating spacers/filters supplied.
- Ensure orientation is correct (spray tip at the intake port side).

10) Reinstall injectors into rail/intake
- Push injectors into the rail or intake until seated. Ensure they are straight—not cocked.
- If rail-mounted, place injectors into the intake manifold bores first and slide the rail down over them, or seat injectors in rail then insert into manifold—either method is common; ensure O‑rings align and do not pinch.

11) Reinstall fuel rail & torque bolts
- Position fuel rail and hand-thread mounting bolts.
- Torque bolts to factory spec—light torque. (If manual is not available, tighten snugly; avoid over-torquing.)
- Reconnect fuel lines (replace seals if needed) and tighten fittings.

12) Reconnect electrical connectors and components
- Reconnect injector connectors.
- Reinstall intake piping, throttle body, airbox, intercooler pipes, covers, etc.
- Reinstall fuel pump fuse/relay.
- Reconnect negative battery terminal.

13) Prime system & check for leaks
- Turn ignition to ON (do not start) for 2–3 seconds, then OFF. Repeat 2–3 times to prime fuel system and pressurize rail.
- Inspect all connections for leaks. If any leak is found, shut off, depressurize and repair.
- Start engine and observe idle, listen for misfires and check for fuel smell or visible leaks.

14) Final checks & test drive
- Clear any pending check-engine codes and watch for fuel trims erratic behavior.
- Road test gently, monitor for leaks and drivability. If rough idle or misfire, re-check connector seating, injector resistance and fuel pressure.

How each tool is used (specifics)
- Fuel pressure gauge: connect to rail test port (or inline adapter). Turn key to ON to pressurize and read. Use to confirm pressure is fully relieved before opening lines and to verify pump/pressure after reassembly.
- Fuel line quick-disconnect tool: slide the correct-size sleeve over the fuel line fitting until it releases the retaining clip; then pull apart. Use the tool straight-on and don’t pry with screwdrivers (risk of damage).
- Injector puller: clamps around injector body and provides even upward force to remove stuck injectors without bending or twisting the fuel rail or injector tip. Use slow, even strokes.
- Multimeter: measure resistance across injector terminals (engine off). Compare to factory spec or replace if out of range.
- Torque wrench: used on fuel rail bolts and any fuel line nuts; set to manufacturer spec and tighten in a star or cross pattern if multiple bolts.

Replacement parts & when required
- Injector O‑ring/seal kit — always replace when removing injectors.
- Injector filters/screens — replace if available.
- Fuel injectors — replace if clogged, out-of-spec resistance, leaking, or flow mismatch; replace as a matched set or matched flow rates.
- Fuel line seals/crush washers — replace if damaged or when lines are separated.
- Fuel rail bolts (replace if stretched or damaged) — generally reusable if undamaged.
- Intake manifold gaskets — replace if disturbed and specified by manual.

Common pitfalls / mistakes to avoid
- Not relieving fuel pressure — leads to spray and fire risk.
- Reusing old O‑rings — causes leaks and vacuum/fuel leaks.
- Twisting/pulling injectors without breaking seal first — can tear injector connectors or damage seats.
- Using wrong injectors (different flow rate) or mixing flow rates between cylinders — causes drivability/fuel trim issues; replace as a matched set or have them flow-matched.
- Over‑torquing fuel rail bolts or fuel fittings — strips threads or damages rail.
- Allowing dirt/debris into intake ports — can clog or damage valves; keep everything clean and cover open ports.
- Not checking electrical resistance/connector condition — bad connectors or coils cause misfires after reassembly.
- Failing to prime and check for leaks before starting — can cause fire or injector damage.

Notes specific to Skyline R32 variants
- RB20DET (GTS) — easier access; still replace seals/O‑rings.
- RB25DET / RB26DETT (GT-R) — may require more intake/intercooler pipe removal; RB26 injectors are high-performance — ensure correct OEM or aftermarket equivalents and matched flows.

Done.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions