Nissan VG30E and KA24E engine factory workshop and repair manual download
Nissan VG30E and KA24E engine factory workshop and repair manual
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Covers the NissanVG30E engine
Outer Component Parts
Oil Pan
Timing Belt
Oil Seal Replacement
Cylinder Head
Engine Removal
Cylinder Block
Specs
About the Nissan VG30E Engine
The VG engine family consists of V6 piston engines designed and produced by Nissan for several vehicles in the Nissan lineup. The VG series started in 1983 becoming Japan's first mass produced V6 engine. VG engines displace between 2.0 L and 3.3 L and feature an iron block and aluminum heads. The early VG engines featured SOHC, 12 valve heads. A later revision showcased a slightly different block, and DOHC, 24 valve heads with Nissan's own variation of variable valve timing for a smoother idle and more torque at low to medium engine speeds. The block features a single piece main bearing cap. The production blocks and production head castings are utilized successfully in the Nissan GTP ZX-Turbo and NPT-90 race cars which won the IMSA GT Championship three years in a row.The VG series engine found its way into thousands of Nissan vehicles, starting in 1984. The VG design had been retired in 2004, by which time period all V6-powered Nissans had switched to the VQ engine series.The 3.0 L (2,960 cc) VG30E produced 153 hp (114 kW) and 182 lb. Bore is 3.43 in (87 mm) and stroke is 3.27 in (83 mm). In 300ZX form, it prepared 160 hp (120 kW) . On April 1987 the "W" series VG30 had been released, adding 5 horsepower but leaving torque unchanged. In 1989, the Maxima received the 160 hp (120 kW) review, but also utilized a variable intake plenum improving torque to 182 lb) @3200 rpm.
It was utilized in the following cars:
1984–1989 Nissan 300ZX/Nissan Fairlady Z (160 hp/165 hp) 9.0:1 compression ratio for NA
1984–1989 Nissan Laurel
1985–1994 Nissan Maxima (160 hp)
1987–1988 Nissan 200SX SE
1988–1996 Nissan Homy & Caravan series E24
1990–1992 Infiniti M30/Nissan Leopard
1990–1995 D21 Hardbody Truck
1990–1995 Nissan Pathfinder/Nissan Terrano
1992–1999 Nissan Gloria/Nissan Cedric (179 hp)
1993–1998 Nissan Quest/Mercury Villager (modified to become a non-interference design)
Tools & supplies
- Floor jack and rated jack stands (2). Wheel chocks.
- 1/2" breaker bar + 3/8" breaker or impact (as available). Torque wrench (range to at least 150 ft·lb).
- Lug wrench or socket (typically 19mm for many Nissans; verify).
- Socket set (metric 10–19mm), extensions.
- Hex/Allen or Torx bits for caliper slider/retainer (if applicable).
- Ratchet, combination wrenches.
- C‑clamp or piston retraction tool (caliper compressor).
- Pry bar / large flat screwdriver.
- Hammer / dead‑blow and penetrating oil (PB Blaster).
- Impact driver or Phillips screwdriver for rotor retaining screw (if present).
- Wire brush, brake cleaner, shop rags.
- Caliper hanger / wire / bungee to hang caliper off suspension (do NOT hang by hose).
- Anti‑seize compound and high‑temp brake grease.
- New rotors (part‑specific for VG30E/KA24E vehicle application), recommended new pads, and brake hardware kit (pad clips, slide pin boots/grease). Replace parking‑brake shoes if rear rotor has integrated drum‑in‑hat.
- Optional: rotor puller if rotor is rusted to hub.
Safety precautions (do these, no exceptions)
- Work on level ground. Chock opposite wheels. Set parking brake.
- Never rely only on the jack — always use properly rated jack stands under a reinforced jacking point.
- Wear eye protection and gloves. Avoid getting grease on friction surfaces.
- If you open hydraulic lines and/or disconnect caliper, be prepared to bleed brakes; do not drive until pedal is firm.
- After reassembly, pump pedal until firm before moving vehicle, then test at low speed.
Step‑by‑step rotor replacement (front or rear disc; adapt for left/right)
1. Preparation
- Loosen wheel lug nuts slightly with vehicle on ground (break the torque) before jacking.
- Mark wheel orientation if reusing wheels (not required if new).
2. Lift vehicle & remove wheel
- Place floor jack at manufacturer jacking point; raise vehicle. Install jack stands under pinch weld or designated stand points. Lower jack so car rests on stands.
- Remove lug nuts and wheel.
3. Expose braking assembly
- Use a wire brush to remove heavy rust from around caliper and bracket — makes bolt removal easier.
- Spray penetrating oil on caliper bracket bolts and rotor retaining screw; let sit a few minutes.
4. Remove caliper
- Remove the caliper mounting bolts (usually on the back of caliper). Use appropriate socket or hex key.
- Carefully pull caliper off rotor. Support caliper with wire or bungee to suspension — do NOT let it hang by the brake hose.
- If replacing pads, slide them out now and note pad orientation.
How the tools are used: breaker bar/ratchet for bolts; pry bar helps to pry caliper off if stuck; wire/bungee holds caliper.
5. Remove caliper bracket (if rotor won’t come off with bracket on)
- Remove bracket mounting bolts (larger bolts behind caliper). Keep bolts and note their locations.
- Use penetrating oil and breaker bar if bolts are tight.
6. Remove rotor
- If there is a small retaining screw, remove it (impact driver if stuck).
- If rotor is stuck due to corrosion, strike the rotor face near the hub with a dead‑blow or hammer working around the hat to break corrosion. Use a rotor puller if necessary.
- Pull rotor straight off hub.
Common pitfall: trying to pry rotor off with little force — can warp hub or damage studs. Use penetrating oil and controlled hammer blows. Don’t hit studs.
7. Clean hub & prepare new rotor
- Using wire brush, clean mating surface on hub until bare metal and flat.
- Apply a thin coat of anti‑seize to hub mating surface (avoid contacting rotor friction surface).
- If new rotor is coated, remove packaging and spray rotor face with brake cleaner per instructions to remove preservative.
8. Install new rotor
- Seat rotor on hub. If rotor has a retaining screw, install lightly — don’t over‑tighten.
- Reinstall caliper bracket and torque to spec (see torque notes below).
9. Compress caliper piston
- If replacing pads, use old pad and a C‑clamp or piston tool against piston and clamp to push piston back into bore slowly. Keep brake fluid reservoir cap loosely installed or remove excess fluid first to avoid overflow.
- Use a caliper piston tool (fits into piston face) to avoid cocking or damaging piston. Compress evenly.
Common pitfall: forcing piston too quickly can overflow master cylinder or damage seal. Compress slowly and check fluid level.
10. Reinstall pads, caliper, hardware
- Grease guide pins and pad contact points with high‑temp brake grease.
- Install new pad clips/hardware if available.
- Hang caliper over pads/rotor and reinstall caliper mounting bolts. Torque all bolts to spec.
- Ensure hose is not twisted and pad moves freely.
11. Reinstall wheel & lower vehicle
- Hand‑thread lug nuts, lower vehicle from stands carefully, then torque lug nuts in star pattern to proper torque with torque wrench.
12. Before driving
- If you opened anything hydraulic, bleed brakes or at minimum pump pedal repeatedly until firm (if closed system and you didn’t open lines, just pump pedal).
- Check fluid level and top up.
- Test brakes at low speed in a safe area. Confirm no noises, pulling, or soft pedal.
- Perform bedding procedure (see below).
Parts commonly replaced (recommended)
- Rotors (both sides recommended to avoid uneven braking).
- Brake pads (recommended with rotor replacement).
- Pad hardware kit (clips, shims).
- Slide pin boots and grease.
- If caliper piston or slide pins are corroded, replace or rebuild caliper.
- Parking‑brake shoes if rear rotor has drum‑in‑hat design.
Torque references (verify with factory manual for your exact model/year)
- Wheel lug nuts: commonly 80–100 ft·lb (110–135 N·m). Use manufacturer spec.
- Caliper bracket bolts: commonly 70–100 ft·lb range.
- Caliper slider/pin bolts: commonly 25–35 ft·lb.
- Rotor retaining screws (if present): low torque ~ 7–15 ft·lb.
Note: These are typical ranges; confirm exact numbers in the service manual for your specific year/model.
Common pitfalls & how to avoid them
- Not using jack stands — catastrophic risk. Always use stands.
- Hanging caliper by hose — will damage hose. Use wire/bungee.
- Not cleaning hub mating surface — causes wobble, noise, runout.
- Over‑torquing or under‑torquing lug nuts — use torque wrench and star pattern.
- Contaminating pads/rotors with grease, oil, or anti‑seize — keep friction surfaces clean.
- Not compressing piston evenly — can damage caliper piston or seals.
- Driving before pedal is firm — always pump pedal and test at low speed.
- Replacing only one rotor — causes uneven braking and premature wear.
Bed‑in procedure (basic)
- After reassembly, let vehicle cool if needed. Make several controlled stops from ~30–35 mph to ~5 mph, accelerating back to speed between stops. Perform 8–12 stops. Avoid heavy braking for first 100–200 miles and avoid towing/heavy loads.
Estimated time
- 1–1.5 hours per axle for an experienced tech with no stuck parts; more time if bolts/rotors are rusted.
Final notes
- Always confirm exact hardware sizes and torque specs for the specific Nissan model/year you’re working on (VG30E or KA24E are engine codes; the brake hardware specs are vehicle‑specific). Replace pads and hardware when changing rotors for best results. rteeqp73
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- Safety first (read and follow before you start)
- Wear eye protection, gloves, and closed-toe shoes; suspension work can drop heavy parts and fling rust/grease.
- Work on a flat level surface, engage parking brake, and chock front wheels if you're lifting the rear.
- Never rely on a hydraulic jack alone — always use properly rated jack stands on the vehicle’s recommended lift points.
- Have a fire extinguisher and phone nearby; if a bolt is seized and you use heat, control sparks and fuel lines.
- Overview of the job (what “trailing arm replacement” means)
- Trailing arm = the rear suspension arm that controls fore/aft axle movement and often contains the bushing(s) and possibly a ball joint.
- You will remove the wheel, disconnect suspension links (shock, sway link if applicable), unbolt the trailing arm from the body and axle, remove the arm, install the new arm or pressed-in bushings, reassemble, torque to spec, and get a wheel alignment.
- Common reasons to replace: torn/worn bushings causing clunking or instability, bent arm from impact, seized hardware, or excessive play.
- Parts you will likely need (why and what to buy)
- Replacement trailing arm assembly (recommended for beginners)
- Why: many trailing arms come with bushings pre-pressed and save the need for a press or special tools. Buying the full arm minimizes headache if bushings are pressed in or the arm is bent.
- Replacement bushings only (if the arm itself is straight and you can press them)
- Why: cheaper but requires a hydraulic press or a bushing driver kit and skill.
- New mounting bolts/nuts (hardware)
- Why: suspension bolts often stretch or shear and can seize; replacing hardware ensures proper clamping and safety.
- Replacement shock absorber lower bolts or sway bar links if worn
- Why: these often use the same fittings and can be corroded; replacing them while you’re in there saves labor later.
- Anti-seize and thread locker (medium strength)
- Why: anti-seize on stainless/galvanized bolts and thread locker where specified prevents future seizure and loosening.
- Wheel alignment (service)
- Why: changing trailing arms changes wheel geometry — an alignment is required after installation.
- Tools required (basic tools — I will describe each and how to use them)
- Hydraulic floor jack
- Description: pump-operated lifting tool with a saddle that lifts the vehicle by the pinch weld or axle lift point.
- How to use: position under recommended lift point, pump handle to lift until clearance, always place jack stands before working under vehicle. Never use only the jack to hold the car.
- Jack stands (pair, rated for vehicle weight)
- Description: mechanical stands that lock at a set height to statically support the car.
- How to use: set them under manufacturer-recommended lift points or solid axle points, lower vehicle onto stands slowly and shake to confirm secure.
- Wheel chocks
- Description: rubber or plastic wedges placed behind tires to prevent rolling.
- How to use: place on both sides of front wheels when lifting rear, or vice versa.
- Lug wrench / breaker bar with correct socket for lug nuts
- Description: long-handled bar or socket wrench for loosening tight lug nuts.
- How to use: break lug nuts loose before lifting, use steady force; a breaker bar gives leverage without ratchet mechanism.
- Socket set (metric and deep sockets; 3/8" and 1/2" drives)
- Description: range of sockets and ratchets for removing nuts and bolts.
- How to use: use correct-size socket to avoid rounding bolts; deep sockets reach nuts on long studs; ratchet for quick turning, breaker bar for stuck bolts.
- Torque wrench (click-type, appropriate range for suspension bolts)
- Description: wrench that measures torque and clicks when desired torque is reached.
- How to use: set required torque (see factory manual), tighten slowly until click — do not “cheat” by using extensions or spark to exceed capacity.
- Penetrating oil (e.g., PB Blaster, WD-40 Specialist)
- Description: liquid that soaks into threads and breaks rust/seize.
- How to use: spray on bolts and allow 10–20 minutes (or apply repeatedly over hours for heavily corroded fasteners).
- Hammer and drift/punch
- Description: steel hammer and punch to drive out stubborn bolts or sleeves.
- How to use: use controlled blows to avoid damage; support the bolt side that you’re punching from.
- Large adjustable wrench / combination wrench set
- Description: open/box-end wrenches to hold nuts while turning bolts with a socket.
- How to use: size must match nut; hold firmly to prevent rounding.
- Pry bar (large, sturdy)
- Description: lever for separating components and aligning holes.
- How to use: use as a lever to move arm gently; avoid prying on rubber bushings directly to prevent damage.
- Ball joint separator or pickle fork (if trailing arm uses a ball joint)
- Description: tool to separate ball joint taper from the hub/control arm.
- How to use: place separator between joint and hub, strike with a hammer until it pops free, or use a press-type separator to avoid tearing boot.
- C-clamp or bench vise (for basic bushing press tasks)
- Description: clamps to press bushings in/out in a pinch.
- How to use: use with sockets of appropriate size as a driver to press slowly; this is slower and riskier than a hydraulic press.
- Hydraulic press (recommended if replacing pressed-in bushings)
- Description: heavy tool that presses bushings in/out with steady controlled force.
- How to use: secure arm in press bed and use appropriate-sized adapters to press bushing straight out/in.
- Impact wrench (optional)
- Description: pneumatic or battery tool that quickly removes bolts.
- How to use: use to remove stubborn bolts quickly; be careful not to overtighten on reassembly — always finish with torque wrench.
- Angle grinder or cutters (optional, for seized bolts)
- Description: rotary tool to cut bolts off if they won’t come out.
- How to use: cut bolt heads or slots carefully; wear eye protection and be mindful of nearby rubber/plastic lines.
- Wire brush and rag
- Description: cleaning tools to remove rust and debris.
- How to use: clean bolt threads and mating surfaces before reassembly.
- Grease and grease gun (if bushings/grease fittings exist)
- Description: appropriate grease for suspension joints and a gun to apply it.
- How to use: pump grease into fittings until fresh grease appears or per spec.
- Additional/optional but strongly recommended tools (why they may be required)
- Replacement trailing arm assembly with pressed-in bushings
- Why: avoids press work; easiest for beginner.
- Hydraulic press or bushing driver kit
- Why: necessary if you plan to replace only the bushings — pressing them requires force and alignment that c-clamps often can’t do reliably.
- Torque angle gauge or digital torque adapter (if any bolts are torque-to-yield)
- Why: some suspension bolts require angle tightening; these tools ensure correct final clamping.
- Service manual or OEM torque spec sheet (digital or paper)
- Why: torque values, sequences, and suspension geometry specs vary by model and must be followed for safety.
- Step-by-step procedure (concise, beginner-friendly; follow all safety items above)
- Prep vehicle and workspace
- Park on level surface, chock wheels, loosen rear wheel lug nuts slightly while on the ground.
- Jack vehicle at recommended rear lift point, raise, and place jack stands under rear pinch-weld or axle support points. Lower onto stands and confirm stability.
- Remove wheel and inspect
- Remove lug nuts and wheel. Inspect brake lines, ABS wiring, and sway bar link routing so you know what to clear.
- Disconnect components that inhibit arm removal
- Remove lower shock bolt or disconnect lower shock mount where it attaches to the trailing arm or axle.
- Disconnect sway bar end link if it attaches to the trailing arm.
- If the trailing arm has a ball joint to the hub, separate the joint using a ball joint separator; support the hub/axle so it doesn’t drop.
- Unclip or move any brake lines or ABS sensor wires attached to the arm so they’re not stretched or damaged.
- Support the axle or hub
- Use a secondary jack (floor jack or stand) under the axle/hub to support it when the trailing arm is removed, preventing sudden drops.
- Remove trailing arm mounting bolts
- Apply penetrating oil as needed to bolts and let soak. Use breaker bar or impact to break loose bolts.
- Remove inner body mount bolt(s) and outer axle/beam bolt(s). Keep track of any sleeves/shims/plates and their orientation.
- If a bolt is seized and won’t move, you may need to cut the head off or carefully use heat; replace any damaged bolts.
- Remove the trailing arm
- Once all bolts are removed, pry the arm free using a pry bar. Note bushing orientation and any sleeves.
- Inspect the arm: look for bends, cracks, or excessive bushing play.
- Decide replacement method
- If using a full replacement arm: fit the new arm in place, line up holes, insert new bolts loosely, then torque to spec in sequence after fitting other parts.
- If reusing the arm and replacing bushings: use a hydraulic press or bushing driver to press old bushings out and new ones in, keeping bushing aligned and using appropriate adapters to avoid damaging the arm. Clean and grease per bushing instructions if required.
- Reinstall and tighten
- Reinstall any sleeves and place bolts finger-tight. Reconnect ball joint to hub and secure nut.
- Reattach lower shock, sway bar link, brake lines, and sensors.
- Torque all suspension bolts to factory specifications with a torque wrench. If factory specs require torque while the suspension is loaded (torque with vehicle at ride height), follow the manual instructions — some trailing arm bolts are torqued with weight on the suspension.
- Final checks before lowering
- Ensure all fasteners are torqued and cotter pins or locking devices are installed as required.
- Spin wheel by hand (if installed) to check for binding, check brake caliper fitment and lines.
- Lower vehicle and final torque/alignment
- Lower vehicle to ground and achieve normal ride height. Re-torque any bolts that require torque at ride height per manual.
- Get a professional wheel alignment immediately — toe and camber may have changed.
- How to use key tools in the specific tasks
- Using penetrating oil
- Spray on bolt heads and threads; allow time to soak. Re-apply and tap the head lightly with a hammer to force oil in.
- Using a breaker bar and socket
- Use a long breaker bar with the properly sized socket seated fully on the nut. Apply steady force; sudden jerks can round heads.
- Using a torque wrench
- Set required torque, snug bolts in the specified sequence, then use torque wrench to final value. When the wrench “clicks,” stop tightening.
- Using a ball joint separator
- Place separator between taper and stud, tighten or strike (per tool instructions) until the taper releases. Avoid hammering the joint excessively to preserve boot if reusing.
- Pressing bushings with a hydraulic press
- Match adapter sizes to the bushing OD and inner sleeve ID, center the arm and press straight with slow steady travel; use grease or anti-seize per bushing instructions and ensure the bushing is pressed squarely.
- Common problems and fixes
- Seized bolts that won’t budge
- Soak with penetrating oil repeatedly; heat the bolt with a torch (careful of rubber/plastic/fuel) to expand metal; use an impact or cut and replace bolt if necessary.
- Bushings are press-fit and won’t remove with hand tools
- Use a hydraulic press or pay a shop to press them out. Consider buying a complete control arm with bushings installed.
- Arm is bent or cracked
- Replace the entire trailing arm assembly — do not attempt to bend back or weld cracks in critical suspension parts.
- Misalignment or driving pull after replacement
- Get a professional alignment; do not drive long distances without alignment — premature tire wear and unsafe handling can result.
- Final notes and best practices
- If you are a complete beginner, buy a replacement trailing arm assembly with bushings preinstalled — it removes the need for specialized pressing tools and greatly reduces complexity.
- Always replace corroded or damaged mounting hardware. It’s cheap insurance.
- Follow factory torque specs and any instructions about torquing with suspension loaded — these are critical for safety and bushing life.
- After driving a short distance (50–100 km / 30–60 miles), recheck all fastener torques and inspect for loosening or abnormal wear.
- Get a professional alignment after the job.
- Quick parts checklist to buy before starting (so you’re not stopped mid-job)
- Replacement trailing arm assembly (or bushings + sleeves + retaining hardware)
- New mounting bolts/nuts as specified by the supplier
- Anti-seize and thread locker
- Penetrating oil, rags, wire brush
- New sway link/shock bolts if they’re corroded or included in fitment comments
Follow these steps and tool-usage notes carefully. If any bolt or component looks severely corroded or you’re unsure about pressing bushings, choose the full-arm replacement route or have a machine shop/garage press the bushings. rteeqp73