Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Nissan X-Trail T-30 2001-2007 factory workshop and repair manual download

Job: Remove and replace (service) the coolant expansion/overflow tank on a Nissan X‑Trail T30 (2001–2007). Steps, tools, safety, how each tool is used, replacement parts, and common pitfalls.

Tools & consumables
- Basic hand tools: 10 mm socket and ratchet, 8 mm or 10 mm socket for any alternate fasteners, 6" extension.
- Flat screwdriver (straight) and small Phillips.
- Spring‑clamp pliers or long needle‑nose pliers (for spring hose clamps).
- Slip‑joint/channel‑lock pliers (for older screw clamps or stubborn hoses).
- Trim‑clip / panel‑clip pliers or small flat screwdriver (for plastic clips).
- Pick or small pry tool (to remove sensor grommet).
- Funnel and clean coolant refill bottle or vacuum coolant filler (preferred for bleeding).
- Catch pan for used coolant, rags, and a turkey baster or pump for removing some coolant if needed.
- Disposable gloves, safety glasses.
- New coolant (manufacturer recommended type), replacement expansion tank (OEM or quality aftermarket), replacement spring/clamp hose clamps if old ones are brittle, replacement sensor grommet/O‑ring if damaged.
- Optional: torque wrench (to avoid over‑tightening plastic bolts), pressure tester (to check for leaks).

Safety & prep
- Work only with a cold engine. Never open the system when hot — pressurized hot coolant can cause severe burns.
- Park level, engine off, parking brake engaged. Allow engine to cool several hours after driving.
- Wear gloves and eye protection. Have absorbent materials ready for spills. Keep coolant away from pets and drains.
- Collect and dispose of old coolant per local regulations.

Step‑by‑step replacement
1) Locate tank
- The expansion tank sits in the engine bay at the front right/passenger side near the radiator (T30 layout). Identify the tank, cap, drain/overflow hose, lower hose(s), electrical connector for level sensor.

2) Relieve pressure / remove cap
- Make sure engine is cold. Remove the reservoir cap to relieve any residual pressure and allow easier draining/filling.

3) Drain/prepare
- Place catch pan under lower hose connection. You can either:
- Loosen the lower hose clamp and disconnect the hose to drain the tank into the pan, or
- Use turkey baster/pump to remove coolant from the tank until level drops below hoses (less mess).
- How to use tools here: use spring‑clamp pliers to compress and slide off spring clamps. Use a flat screwdriver to twist and break seal if the hose is stuck, then pull off while twisting.

4) Disconnect electrical connector
- Unclip the coolant level sensor electrical plug (small tab). Use a small flat screwdriver to depress the tab if necessary. Be careful not to pull on wires.

5) Remove hoses & overflow pipe
- Remove the hose(s) from the tank: bottom hose, overflow hose to the radiator neck/petcock. Note routing and clamp types. If hoses are stuck, use penetrating spray, twist while pulling. Use pliers to remove spring clamps; for screw clamps use a screwdriver or nut driver.

6) Remove mounting fasteners
- Remove the bolts/brackets holding the tank: usually 2 small bolts or plastic push clips. Use the 10 mm socket/ratchet or release clips with trim pliers. Support the tank so it doesn’t drop when last fastener is removed.

7) Remove tank and transfer parts
- Pull the tank out. Transfer the coolant level sensor, rubber grommet, and cap to the new tank if you’re installing only a new tank. Inspect grommet/O‑ring; replace if cracked.
- How to use: use a pick to coax the sensor/grommet out, then press into the new tank evenly until seated.

8) Inspect hoses and clamps
- Inspect lower hoses and the overflow hose for softness, cracks, or bulges. Replace hoses if deteriorated. Replace old clamps with new spring clamps or worm‑drive as required.

9) Install new tank
- Fit the sensor/grommet into the new tank first, then install the tank into its brackets. Reinstall bolts/clips; tighten snugly — don’t over‑tighten plastic (hand tight + a small additional turn or ~6–10 Nm if using torque wrench; avoid cracking plastic).
- Reconnect hoses and secure clamps. Reattach overflow hose.

10) Reconnect electrical connector
- Plug in the coolant level sensor connector until it clicks.

11) Refill coolant and bleed air
- Refill with the correct type and mix of coolant per the owner’s manual. Use a funnel and fill to the “FULL” mark.
- Bleeding air:
- If you have a vacuum filler, use it to pull coolant into the system — this prevents air pockets.
- If not, start engine with heater on max and cap off the reservoir (or use a funnel) and let idle. Squeeze upper radiator hose (careful) to force trapped air out while topping up fluid. Watch for air bubbles; add coolant until steady flow with no bubbles.
- Some Nissan engines have a small bleeder screw near the thermostat or on the heater hose — open slightly while bleeding then retighten.
- How to use tools: squeeze bottle or funnel to top up; pliers to squeeze hose intermittently to purge air.

12) Check for leaks & final checks
- With engine at operating temperature, inspect all hose connections and fittings for leaks. Check the sensor electrical connection is secure.
- Replace reservoir cap. Shut down, allow to cool, recheck coolant level and top up if needed after a short drive. Recheck clamp tightness.

Replacement parts commonly needed
- Expansion tank (new OEM or aftermarket).
- Coolant level sensor grommet/O‑ring (if degraded).
- New clamps (spring or worm clamps).
- Lower hose or overflow hose (if cracked or soft).
- Coolant (specified type and quantity).
- Optional: sensor itself if failed.

Common pitfalls & how to avoid them
- Working on a hot engine: severe burn risk. Always cold.
- Breaking plastic mounting tabs by overtightening bolts or prying: support tank and use gentle force; don’t overtorque.
- Losing or damaging sensor O‑ring: always inspect and replace if not pliable; leaking grommet causes seepage.
- Reusing brittle hoses/clamps: replace suspect parts; replacement is cheap insurance.
- Failing to properly bleed air: air in system causes overheating and false sensor readings. Use vacuum fill or the squeeze‑hose method and run heater to purge air.
- Using wrong coolant: use the coolant specified by Nissan for your year/engine (check manual) — mixing incompatible chemistries can damage cooling components.
- Improper disposal of old coolant: it’s toxic; capture and dispose at an approved facility.

Testing after job
- After cooling and short drive (~10–20 minutes), recheck level and inspect for leaks. Confirm heater output normal and temperature gauge stable. Clear any coolant level warnings.

That’s the full procedure. Follow safety precautions and replace worn hoses/clamps and grommets while you’re in there.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions