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Jeep Grand Cherokee 1999-2004 WJ WG Factory Workshop Service Repair Manual download

Safety first (read before starting)
- Work on a level surface with the parking brake on. Block wheels and use jack stands — never rely on a jack alone.
- Wear safety glasses and gloves. Transmission fluid is hot and can irritate skin.
- Disconnect the negative battery terminal before starting.
- Have a fire extinguisher nearby and clean rags ready. Dispose of used ATF properly.
- If you aren’t comfortable working under a car or with fuel/electrical systems, have a pro do it.

Quick overview (why this repair is needed / how the system works — plain language)
- The valve body is the hydraulic “brain” / plumbing manifold of an automatic transmission. Think of it like a traffic control center that opens and closes internal passages and solenoid-controlled valves to route transmission fluid to apply clutches and bands that select each gear.
- The TCM/ECM (electronic control) tells solenoids when to open/close; the valve body physically routes pressurized ATF to the appropriate clutch packs/servo pistons.
- Common symptoms of a bad valve body: harsh or delayed shifts, slipping, stuck in a single gear (limp mode), transmission codes, excessive fluid contamination, metallic debris in the pan.
- Why it fails: solenoids burn out, valves stick from varnish/contamination, separator plate gasket leaks, check balls fall out, or internal pistons/accumulators wear. Dirty or overheated fluid accelerates failure.

Major components you will see and what each does
- Transmission pan: holds ATF. Removing it exposes the filter and valve body.
- Drain plug (if fitted) or pan bolts: used to drain fluid.
- Transmission filter: filters ATF; usually replaced whenever the valve body is removed.
- Magnets in the pan: collect metallic debris; examine to assess internal wear.
- Valve body assembly: cast or stamped plate with internal bores, valves, passages.
- Internal valves/pistons: slide to route fluid to circuits.
- Check balls: small hardened balls that seal passages in certain positions.
- Solenoids: electrically actuated valves that open/close specific circuits.
- Separator (gasket) plate: thin plate that seals two halves and forms internal passages; often part of the valve body or a replaceable separator plate.
- Pressure sensors/switches (if present): feed back pressure data to controls.
- Bolts: some are different lengths and must go back to the same hole.
- Torque converter and pump (you won’t remove these for a valve body job, but they’re downstream/upstream of the valve body).

Tools and parts you’ll need
- Tools: basic metric socket set, ratchet, extensions, torque wrench, flat/Phillips screwdrivers, hex/Torx set if required, snap-ring pliers (maybe), pick set, clean drain pan, jack and jack stands, creeper, flashlight, magnetized tray for bolts.
- Consumables & parts: replacement valve body (or rebuilt), valve body gasket/separator plate gasket, transmission filter, pan gasket or RTV gasket maker (as required), new pan bolts if specified, ATF (Chrysler uses ATF+4 in many WJ transmissions — confirm for your engine/transmission), shop rags, brake cleaner or transmission-safe cleaner, gloves.
- Optional: scan tool to clear codes and command solenoids, service manual for torque specs and bolt patterns.

Preparation steps
1. Park, block wheels, disconnect negative battery terminal.
2. Raise the vehicle securely on jack stands, lower safely onto stands.
3. Place a large drain pan under the transmission pan. Transmission fluid can be 8–12 quarts depending on service; have plenty on hand.
4. If the pan has a drain plug, use it to drain; otherwise loosen bolts gradually to let fluid trickle out from one corner — keep face and hands away.

Detailed step-by-step valve body replacement (beginner-friendly)
Note: Follow the factory bolt/removal sequence if available, and keep bolts in order. Don’t mix bolt lengths.

1) Drain and remove pan
- Loosen pan bolts evenly around the pan — leave two bolts near one corner partially threaded so you can control pan drop.
- Drain fluid into pan. Once drained, remove all pan bolts and lower pan. Expect leftover fluid; tilt pan carefully.
- Clean the pan, inspect magnets for metal — small gray dust is normal; lots of shavings indicates internal wear.

2) Remove filter
- The filter typically is held by bolts or push-in. Remove the filter and discard it. Inspect the sealing surfaces; clean around the area.

3) Locate and document the valve body and connectors
- The valve body is a large assembly bolted to the bottom of the transmission case. Photograph and label connectors and solenoid positions for reassembly. Keep an organized tray for bolts; note varying lengths.

4) Disconnect electrical connectors and solenoids
- Unplug all solenoid connectors and any pressure switches clipped to the valve body. Release any retaining clips. Do NOT yank wiring — depress locking tangs.

5) Remove valve body bolts progressively
- Loosen the valve body bolts in a criss-cross pattern, a few turns at a time to avoid warping the body. Remove bolts and carefully lower the valve body a short distance — there may be trapped oil and springs/balls in pockets.
- Some check balls are captive; others may be loose — watch for small balls that can fall out. It helps to lower one side first and support with a clean rag so you can see if balls are freed.

6) Remove valve body carefully
- Support the valve body and separate from the transmission case. Note any gaskets/separator plates between halves. If the valve body has two halves and a separator plate, keep orientation intact.

7) Transfer components or install new valve body
- If using a rebuilt replacement valve body, most solenoids and components will be pre-installed. If re-using components, carefully transfer solenoids, pressure switches, check balls, springs, and gaskets to the new body exactly where they belong.
- Clean all mating surfaces with a lint-free rag and transmission-safe cleaner. Don’t let dirt/sand into any ports.
- Replace separator plate/gasket if it’s part of the job. Make sure any check balls are in their correct bores — they’re small and critical to correct hydraulic routing.

8) Reinstall valve body
- Align valve body into place; make sure no hoses/wires are pinched. Hand-thread bolts, keeping bolts in original holes.
- Tighten bolts gradually in the manufacturer’s specified sequence and torque. If you don’t have the manual, tighten small bolts snug (example ~8–12 ft·lb) and larger ones slightly higher — but confirm factory specs before final torque.

9) Reconnect solenoids and wiring
- Reattach all electrical connectors, ensuring each clicks into place and routing is correct.

10) Replace transmission filter and pan gasket; reinstall pan
- Fit the new filter. Clean pan gasket surfaces; install new pan gasket or appropriate RTV according to instructions.
- Reinstall pan and hand-thread bolts. Tighten in a criss-cross pattern to the proper torque (pan bolts are usually low torque; overtightening can crush gasket).

11) Refill fluid
- Lower vehicle off stands to level ground. Reconnect the battery. Start by adding a portion of the total fluid per service manual (e.g., 4–6 quarts), then start engine.
- With engine warm and running and parking brake on, cycle shifter through gears (P-R-N-D-2-1) to circulate fluid. Check fluid level via dipstick (engine idling) or fill plug method depending on transmission model — top-up to specified level. Use the correct type (ATF+4 for many Jeep/Chrysler automatics; check your vehicle’s specification).

12) Test drive and final checks
- Road-test gently, checking shift quality and for leaks. Recheck fluid level after warm-up and a short drive; top off as needed.
- Scan for codes and clear any transmission-related codes. Monitor for abnormal noises, slipping, or hard shifts.

What can go wrong (common mistakes and failures)
- Dropping or losing check balls or springs: small parts are easy to lose and critical to function — keep everything organized and note positions.
- Incorrect reassembly orientation or missing gaskets: leads to wrong hydraulic routing or leaks and immediate bad shifting.
- Cross-threaded or under/over-torqued bolts: can strip threads or allow leaks/warpage.
- Dirty work area: contamination (dirt or even lint) can cause valves to stick.
- Using wrong ATF: causes poor lubrication, clutch friction problems, and transmission damage.
- Not replacing the filter or cleaning the pan magnets: leaves contaminants that will quickly damage the new valve body.
- Failing solenoids or TCM problems: sometimes symptoms remain after valve body swap if solenoids/TCM are at fault — scan before replacing to confirm codes.

Inspection tips and diagnostics before replacing the valve body
- Scan for transmission codes — solenoid or pressure sensor codes can point to an electronic issue rather than hydraulic failure.
- Check ATF condition: burnt smell and dark color indicate overheating and likely internal wear.
- Check pan for metallic debris: lots of heavy metal indicates internal damage — rebuilding the valve body alone may not fix transmission if clutches or pump are shot.
- Test solenoids and measure electrical resistance if you suspect a solenoid issue — replace solenoids individually if needed.

Closing notes and best practices
- Keep a clean, well-lit workspace. Label connectors/bolts and take photos as you go.
- Replace the transmission filter and pan gasket every time you remove the valve body.
- Use OEM or high-quality reman valve bodies. If rebuilding, use OEM seals and follow kit instructions.
- If you are uncertain about torque values, fluid quantity, or valve body model specifics, consult the factory service manual or a repair database — correct specs matter.
- After repair, monitor for at least 100–200 miles; cold/hot shift behavior can reveal issues only after multiple cycles.

This is a hands-on repair that requires patience, cleanliness, and attention to detail. If you follow organized steps, keep parts labeled, and use correct fluid and torque specs, a valve body replacement on a WJ can restore proper shifting.
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