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Jeep Automatic Transmission 42RLE gearbox repair manual download

- Safety first (read and follow these; do not skip)
- Wear safety glasses, chemical-resistant gloves, and closed-toe shoes.
- Work on a cool engine; hot coolant/ATF can scald. If recently driven, wait until cool.
- Park on level ground, engage parking brake, chock rear wheels.
- Use jack stands — never rely on a jack alone. Use ramps or stands rated for your vehicle weight.
- Have a fire extinguisher nearby and dispose of fluids legally.

- Essential tools (detailed description and how to use each)
- 3/8" and 1/2" ratchet with metric and SAE socket set (8–19 mm common): handle bolts/nuts. Use correct socket size, pull rather than jerk, and apply steady force. Use extensions to reach recessed bolts.
- Torque wrench (in-lb/ft-lb readable, e.g., 10–150 ft-lb): ensures bolts are tightened to spec (avoid over/under-torque). Set required torque, snug bolt, then apply slowly until wrench clicks.
- Combination wrench set (metric): for bolts where a socket won't fit. Use the correct size and pull, not push, to avoid slipping.
- Flathead and Phillips screwdrivers: remove hose clamps (screw-type) and plastic clips. Use the right tip size to avoid stripping.
- Pliers: slip-joint and long-nose for clamps, clips, and pulling small items.
- Hose clamp pliers or channel-lock pliers: remove spring-type radiator hose clamps safely (squeeze and slide).
- Drain pan (large, shallow): catch coolant and transmission fluid. Position under drain points/lines.
- Funnel and clean containers: for refilling coolant and ATF without spills.
- Transmission fluid catch container / small clear bottles: catch and quantify ATF removed from cooler lines.
- Radiator hose removal tool (optional, pry-style): helps break stubborn hoses free; use carefully to avoid damaging hose fittings.
- Trim removal tool (plastic): remove plastic fasteners/grille pieces without damaging trim.
- Jack and jack stands or vehicle ramps: lift and support vehicle. Use manufacturer jack points and rated stands.
- Brake cleaner / parts cleaner and shop rags: clean mating surfaces, wipe spills.
- Shop gloves and paper towels / shop rags: cleanup and hand protection.
- Replacement hose clamps (worm-drive) and/or spring clamps: old clamps often fail when reused.
- Quick-disconnect transmission cooler line tool set (if your Jeep uses quick-connect fittings): releases the molded plastic/metal retaining collars on many Chrysler cooler lines. If present, these disconnect tools are cheap and save time.
- Small pick set: release electrical connectors and seals.
- Small flashlight or work light: see under the shroud and behind the radiator.
- Optional but strongly recommended: transmission fluid pump (for topping up without spills) and coolant pressure tester (checks for leaks after install).

- Why extra tools may be required
- Quick-disconnect line tools: many Jeep transmission cooler lines use spring collars that require a special U-shaped or ring tool to release; they prevent damage to plastic fittings.
- Torque wrench: critical for ensuring bolts are tightened correctly to prevent leaks or broken mounts.
- Radiator hose tool: hoses can seize on necks; tool reduces risk of damaging the radiator or heater hose fittings.
- Transmission fluid pump: eases refilling transmission and reduces spills.

- Parts and consumables you’ll likely need and why
- Replacement radiator (correct part for your Jeep and 42RLE-equipped model): required if the radiator is leaking, corroded, or its integrated transmission cooler has failed. Must have correct cooler ports and fittings for the 42RLE transmission.
- New upper and lower radiator hoses (recommended if old/soft/cracked): rubber hoses age; replacing while radiator is out is inexpensive preventive maintenance.
- New hose clamps (worm-drive or spring clamps): old clamps can deform and leak; replacement ensures reliable seal.
- Transmission fluid (ATF+4 for Chrysler 42RLE—use manufacturer-specified ATF): replacing the radiator will expose/empty parts of the transmission cooler circuit; flushing/refilling ATF is recommended.
- Transmission filter and pan gasket (recommended): if you lose significant ATF or if the cooler contaminated the fluid, change the filter/gasket to remove debris and contamination. 42RLE uses manufacturer-specific filter/pan—get the correct kit.
- Coolant (mix or premix recommended by Jeep): you will drain coolant; use correct type (usually HOAT or OAT per vehicle) and correct 50/50 mix unless premixed.
- New radiator cap (optional): cheap insurance for pressure integrity.
- O-rings/seals for cooler fittings (if provided with new radiator): replace to avoid leaks.
- Threadlocker (medium strength) or RTV for specific seals (as required by manual).

- Quick explanation of why ATF/filter replacement is recommended
- Replacing the radiator interrupts the transmission cooler circuit and allows air and contamination to enter. Old fluid may contain debris from a failing radiator or cooler. Replacing ATF and the filter restores proper lubrication/pressure and avoids transmission damage. If you drained only a small amount, you can sometimes top off, but a fluid/filter service is safer and inexpensive relative to potential transmission repair.

- Step-by-step procedure (high-level, beginner-friendly)
- Prep and safety
- Cool engine, disconnect negative battery terminal.
- Chock rear wheels, raise front on ramps or jack and support on jack stands.
- Place drain pan under radiator drain petcock and under transmission cooler lines locations to catch ATF.
- Drain coolant
- Open radiator drain petcock (or remove lower hose clamp) and allow coolant to drain into pan. Remove radiator cap to speed draining.
- Capture and store coolant for disposal or reuse only if clean and new.
- Remove intake/grille/clearance as needed
- Remove plastic fasteners, grille pieces, or upper cover to get access to top radiator bolts and fan shroud. Use trim tool or screwdrivers carefully.
- Disconnect fan and electricals
- If electric fan shroud is present, disconnect electrical connectors and remove shroud (usually held by bolts or clips). Keep shroud attached to fan assembly and lift out together if needed. If fan is engine-driven, do not rotate engine; follow manual.
- Disconnect cooling hoses
- Use pliers/screwdriver to release clamps and slide hoses off. Use radiators tool to pry if stuck. Be ready for coolant drip.
- Disconnect transmission cooler lines
- Have drain pan ready. Use quick-disconnect tool or appropriate wrench to release lines at radiator fittings. Expect ATF to leak—catch it. Cap lines with clean plastic/plug to prevent contamination. Inspect line fittings and O-rings and replace if worn.
- Remove radiator mounting hardware
- Remove retaining bolts/brackets holding radiator in place (tops, lower mounts). Keep track of bolt locations and any spacers.
- Remove radiator
- Lift radiator straight up and out, taking care to avoid snagging hoses, lines, and fan shroud. Have an assistant if heavy.
- Inspect and replace parts as needed
- If old hoses are soft/cracked, replace now.
- Inspect fan shroud, electrical connectors, and cooling fan for damage.
- If transmission cooler lines or fittings are corroded, replace or service them.
- Install new radiator
- Transfer brackets, mounting rubber, and any fittings from old radiator to new if needed.
- Position radiator into place, secure upper and lower mounts hand-tight first, then torque to spec (or snug).
- Reconnect transmission cooler lines using new O-rings if provided. Ensure quick-connect snaps fully engaged.
- Reattach hoses with new clamps. Reinstall fan shroud and electrical connectors.
- Refill coolant and initial testing
- Reinstall radiator cap loosely; refill with correct coolant mix until full.
- Start engine and run at idle with heater on high; watch for air bubbling and top off coolant. Check for leaks.
- Once engine reaches operating temp, allow thermostat to open and keep topping up as air bleeds out.
- Refill transmission fluid and bleed air from cooler circuit
- If you replaced radiator and opened cooler lines, you should change/flush ATF and likely the filter. If doing a simple refill:
- With vehicle level and engine running at idle (and transmission in Park), add correct ATF through dipstick tube via funnel or pump until level reaches manufacturer’s hot operating range on dipstick.
- Cycle through gears (PRNDL) with brake engaged to circulate fluid, then recheck level after letting fluid settle at operating temperature. Add fluid only as needed; overfilling is harmful.
- Best practice: perform a transmission fluid and filter change (drain pan, remove pan bolts, replace filter, reinstall pan with new gasket, refill ATF to spec). Check service manual for capacity.
- Final checks
- Inspect all hose/clamp/fitting areas for leaks with engine at idle and under light revs.
- Lower vehicle carefully after confirming no leaks.
- Road test: drive gently, allow transmission to reach operating temp, recheck ATF level and coolant after 15–30 minutes of driving.
- Properly dispose of old coolant and ATF at a recycling center.

- Specific tool usage notes (how to use some problem tools)
- Quick-disconnect cooler line tools: slip tool around the line fitting, push onto the collar to release the internal retainer while pulling the male/female connection apart. Practice on an accessible line first.
- Torque wrench: hand-tighten bolt; set wrench to spec, then apply steady force until it clicks. Re-check critical bolts after initial warm-up.
- Hose clamp pliers: squeeze clamp to open spring clip, slide clamp down the hose, then release. For worm-drive clamps, use screwdriver or socket to tighten until snug.
- Transmission fluid pump: insert hose into dipstick tube and pump fluid slowly while engine idling to reach correct level.

- Common gotchas and tips
- If radiator has an integrated cooler, lines will drain ATF when disconnected—catch and plan to replace or flush fluid.
- Use only manufacturer-specified ATF (Chrysler ATF+4 for 42RLE). Wrong fluid causes shifting problems and damage.
- Do not overfill transmission; check level at operating temperature per dipstick procedure.
- Replace O-rings on cooler fittings — cheap and prevents leaks.
- Replace the transmission filter when you change fluid; it’s inexpensive insurance.
- Keep dirt out of open lines—cap them during work.

- Disposal and cleanup
- Store used coolant and ATF in sealed containers and take them to a recycling center or auto parts store that accepts used fluids.
- Clean spills promptly; ATF and coolant are toxic and slippery.

- Final summary (what a beginner must absolutely do)
- Get the correct replacement radiator that matches 42RLE cooler ports.
- Have proper tools: socket set, torque wrench, jack stands, drain pans, quick-disconnect tools for cooler lines, funnel, and transmission pump.
- Replace or at least change a significant portion of the transmission fluid and replace the transmission filter whenever the cooler circuit is opened.
- Follow safe jacking and fluid-handling practices; test for leaks and recheck fluid levels after warm-up and a short drive.

- Useful parts to buy before starting (check fitment for your Jeep year/model)
- OEM or quality aftermarket radiator listed for your Jeep with 42RLE cooler ports
- ATF+4 (correct quantity per vehicle)
- Transmission filter and pan gasket kit
- Radiator hoses and hose clamps
- O-rings/seals for cooler lines
- Radiator cap (optional)

No further questions.
rteeqp73

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