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Jeep NSG370 6 speed manual gearbox repair manual download digital

- Tools — hand-held vacuum/pressure brake bleeder (recommended)
- Description: a pump with a clear collection bottle, flexible hose and a hand or vacuum-operated piston; often has a gauge and a valve to hold vacuum.
- How to use: attach the bleeder hose to the bleeder nipple on the slave cylinder, pump the handle to draw vacuum (or pull the piston) until the gauge shows vacuum and fluid starts flowing into the bottle; close the bleeder valve on the pump before disconnecting to avoid sucking air back in.
- Why required: allows a single person to draw fluid and air out of the slave cylinder without needing an assistant to press the clutch pedal; cleaner and safer than gravity bleeding.

- Tools — clear vinyl tubing (inner diameter ~3–6 mm / 1/8–1/4")
- Description: transparent flexible hose that fits snugly over the bleeder nipple.
- How to use: push one end over the bleeder nipple and place the other end into the bleeder bottle or pump; watch for bubbles and fluid flow.
- Why required: lets you see air bubbles and guides fluid into the catch container without spillage.

- Tools — catch container or the bleeder’s collection bottle
- Description: small resealable bottle or jar to collect used brake fluid.
- How to use: keep the tubing end submerged in the collected fluid to reduce air re-entry; dispose of fluid properly after use.
- Why required: contains corrosive DOT fluid and keeps work area clean.

- Tools — box-end wrench or flare-nut wrench (typical sizes 8 mm or 10 mm; check exact nipple)
- Description: a single-size wrench that fits the bleeder screw or a flare-nut wrench that grips more faces to avoid rounding corners.
- How to use: use the wrench to crack the bleeder screw open about a quarter to half turn while vacuum is applied; tighten when done.
- Why required: loosens and closes the bleeder nipple; flare-nut wrench reduces chance of stripping.

- Tools — DOT-specified brake/clutch fluid (DOT 3 or DOT 4 — check the vehicle owner manual or reservoir cap)
- Description: hydraulic fluid for clutch (do not substitute other fluids).
- How to use: keep the master cylinder reservoir topped up during bleeding to prevent air intake; use only clean, unopened fluid.
- Why required: correct fluid is essential for hydraulic system operation and seal compatibility.

- Tools — funnel with filter or syringe for topping master cylinder
- Description: small funnel or syringe to carefully add fluid without spilling.
- How to use: add fluid slowly and keep reservoir capped when finished.
- Why required: prevents contamination and spillage onto painted surfaces.

- Tools — jack and jack stands (or ramps) and wheel chocks
- Description: hydraulic floor jack and rated jack stands (or ramps) and chocks for the wheels.
- How to use: lift vehicle only at manufacturer-recommended jack points, support on stands, chock remaining wheels.
- Why required: gives safe access to the transmission bellhousing and the slave bleeder.

- Tools — gloves, eye protection, shop rags
- Description: nitrile gloves, safety glasses, absorbent rags.
- How to use: wear gloves and glasses while handling brake fluid; wipe any spills immediately.
- Why required: brake fluid is corrosive to skin and paint; safety gear protects you and the vehicle.

- Tools — possibly a helper (optional)
- Description: another person to operate the clutch pedal while you open/close the bleeder.
- How to use: press pedal on command for traditional two-person bleed; coordinate so the master reservoir never runs dry.
- Why required: not required if using a vacuum bleeder, but useful if you don’t have one.

- Preparation & safety
- Park on level ground, set parking brake, chock rear wheels.
- Block off a well-ventilated, well-lit work area; put on gloves and eye protection.
- Raise the front (or the car as needed) and support securely on jack stands; never work under a car supported only by a jack.
- Clean around the master cylinder reservoir cap and the slave bleeder to prevent contamination.
- Confirm correct DOT fluid type before opening reservoir.

- Locate components
- Master cylinder reservoir: in engine bay on driver side near firewall (top up fluid to just below max line).
- Slave/concentric slave bleeder: on the transmission bellhousing at the clutch slave cylinder area; may be partially recessed—inspect from below or passenger side depending on vehicle layout.
- Transmission vent/breather: small rubber hose on the top of the gearbox — check condition while you’re under the car.

- Vacuum-bleeding procedure (single-person with a vacuum pump)
- Attach clear tubing to the bleeder nipple and place the other end into the vacuum bleeder’s bottle or a catch jar.
- Ensure the master reservoir is full (do not let it fall below minimum during bleeding).
- Connect the vacuum pump to the tubing and create a steady vacuum; pump until vacuum is established and some fluid is drawn into the bottle.
- With vacuum held, use the wrench to open the bleeder screw about a quarter turn; watch the tubing for bubbles and fluid flow.
- Keep vacuum until fluid runs clear with no air bubbles; periodically top up the master reservoir as needed.
- Tighten the bleeder screw while maintaining vacuum to prevent drawing air back in; release vacuum only after bleeder is closed.
- Remove tubing, wipe the area, and top off the master reservoir to the proper level.
- Cycle the clutch pedal slowly 5–10 times to check pedal firmness; if spongy, repeat bleeding until pedal is firm and no air appears.

- Post-bleed checks
- Inspect around master cylinder, slave cylinder, and hydraulic lines for leaks.
- Check clutch pedal feel and engagement; test drive at low speed to confirm shifting is normal.
- Ensure reservoir cap is sealed and clean any fluid spills immediately (brake fluid damages paint).
- Lower vehicle from jack stands only after all checks are complete.

- When replacement is required — what to look for and why
- Leaking slave (concentric) cylinder
- Symptom: fluid leaking at bellhousing, wet transmission seam, low reservoir, consistently soft pedal.
- Why replacement required: internal seal failure; bleeding won’t fix a leak. Concentric slave cylinders are usually replaced as a unit because they are sealed and wear out.
- Replacement part: NSG370-compatible concentric slave cylinder (CS/C release bearing assembly) — buy OEM or high-quality aftermarket specific to your Jeep’s year/engine/transmission.
- Leaking master cylinder
- Symptom: fluid at pedal area, fluid level dropping with no external leak, soft/spongy pedal.
- Why replacement required: internal or external seal failure; rebuilding is possible but often you replace the master for reliability.
- Replacement part: clutch master cylinder that matches Jeep specs (check part number).
- Damaged or clogged breather/vent hose
- Symptom: transmission pressure buildup, seals weeping, or contamination in fluid.
- Why replacement required: a clogged/broken vent can cause pressure issues and allow contaminants in.
- Replacement part: transmission vent hose or vent fitting — inexpensive and easy to replace.
- Stripped or damaged bleeder screw
- Symptom: can’t open or close bleeder or it leaks around the head.
- Why replacement required: you can’t properly bleed or seal system; replace bleeder screw with correct size.
- Hydraulic line failure or hose deterioration
- Symptom: soft pedal, visible wetness along line, intermittent loss of pressure.
- Why replacement required: lines must hold pressure; replace with rated hydraulic line.

- If parts are replaced — additional considerations
- Replacing a concentric slave cylinder often requires removal of the transmission — this is a major job; expect to need transmission jack, additional tools, and possibly clutch alignment tools if you also touch the clutch.
- If slave or master is replaced, always flush and refill the system and bleed thoroughly; check for air in the system after initial test drives.

- Common pitfalls and tips
- Never let the master cylinder reservoir run dry during bleeding — that reintroduces air and lengthens the job.
- Use only the DOT fluid specified by Jeep; mixing DOT types or using wrong fluid can damage seals.
- Use a flare-nut wrench to avoid rounding the bleeder screw; be gentle—bleeder screws can be fragile from corrosion.
- Replace bleeder screws, dust caps, and any rubber hoses that look cracked or swollen.
- If bleeding gives no fluid and reservoir is full, check for clogged lines or failed master cylinder.

- Disposal and cleanup
- Collect used fluid in a sealed container and dispose of it at a hazardous waste/recycling center — do not pour down drains.
- Clean all spilled fluid from painted surfaces immediately with water and mild detergent; brake fluid can remove paint.

- Final note on parts
- Exact replacement part numbers vary by year and engine/transmission pairing; when ordering, provide vehicle VIN/year/engine to parts supplier.
- For reliability, choose OEM or reputable aftermarket brands; consider replacing both master and slave if either shows wear or has a long service life.


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