Toyota A442F Automatic Transmission factory workshop and repair manual
Toyota A442F Automatic Transmission factory workshop and repair manual
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Covers
Operation
Component Parts Removal
Oil Pump
Overdrive Unit
Front Clutch
Rear Clutch
Second Brake
Front and Rear Planetary Gear Unit
First and Reverse Brake
Valve Body
Upper Valve Body
Lower Valve Body
Transmission Case
Parking Lock Pawl
Component Parts Installation
Service Specifications
A442F Automatic Transmission repair and workshop manual Covers FZJ80 and HDJ80 Toyota Landcruiser, Hardtop, canvas top, station wagon Covers the 4 speed electronic controlled The new A442F automatic transmission is a 4 —speed Electronic Controlled Automatic Trans- mission and has following features;
Electronic control provides the Automatic Transmission shift and lockup points most appropriate for the power characteristics of each engine and improves shift response.A high performance super flow torque converter in the Automatic Transmission is used to improve starting off, acceleration and fuel economy.For easier operation, the transmission shift lever positions have been reduced from 7 (P,R,N,D,3,2,L) to the 6 positions (P,R,N,D,2,L) used in Landcruiser vehicles, and an overdrive main switch has been provided on the shift lever.On vehicles using the 1FZ —FE engine, shift response has been greathly improved by communication between the Engine ECU and ECT ECU to momentarily reduce engine output when shifting.
Toyota A442F Automatic Transmission factory workshop and repair manual
Tools & supplies
- Floor jack + quality jack stands (2) and wheel chocks
- 3/8" & 1/2" drive ratchet, breaker bar
- Metric socket set (10–24 mm common), deep sockets
- Combination wrenches
- Torque wrench (cover factory specs)
- Ball‑joint separator / tie‑rod pickle fork OR a C‑frame ball‑joint press kit (recommended)
- Hammer, pry bar
- Penetrating oil (PB Blaster, Kroil)
- Wire brush
- Punch/drift
- Rubber mallet
- Hydraulic press (if replacing/pressing bushings) or bushing press tool
- Impact wrench (optional, use carefully)
- New replacement part(s): full control arm assembly (recommended) or ball joint + bushing kit if re‑using arm
- New nuts/bolts/cotter pins as required, threadlocker, anti‑seize
- Grease (if fitting greaseable ball joint)
- Safety glasses, gloves
Safety first
- Work on a flat, level surface; chock opposite wheels.
- Never rely on a jack alone — always use jack stands properly rated.
- Support the axle/knuckle with a second jack or stand before removing control arm bolts to prevent sudden drop.
- Coil springs/store strut loads are dangerous. If removing a strut or spring, use a proper spring compressor.
- Wear eye protection when separating ball joints (timestamped sparks, debris).
Overview & replacement recommendation
- If the control arm ball joint or bushings are worn, safest and fastest is to replace the entire control arm assembly with a new OE or equivalent unit. Pressing new bushings or ball joints into an old arm is possible but needs a press and skill. For most technicians replacing the whole arm is recommended.
Step‑by‑step procedure (front lower control arm typical)
1) Preparation
- Park vehicle in Park/gear, chock rear wheels.
- Loosen wheel lug nuts slightly with the wheel on the ground.
2) Raise & secure vehicle
- Jack up the vehicle at the manufacturer’s lift point and place on jack stands.
- Remove the front wheel.
3) Inspect & prep
- Spray penetrating oil on all control‑arm mounting bolts, ball joint nut and sway bar link nuts. Let soak.
4) Support the knuckle/axle
- Place a jack or stand under the lower control arm area or steering knuckle to support weight and prevent sudden drop once bolts are removed.
5) Disconnect sway bar link & stabilizer
- Remove nut(s) holding sway bar end link to control arm (if attached). Keep hardware or replace if corroded.
6) Separate ball joint from steering knuckle
- Remove cotter pin (if fitted) and loosen/remove ball joint nut (do not fully remove if you’ll use tie‑rod style separator).
- Use a ball‑joint separator (C‑frame press kit) to press the stud out of the knuckle. If using a pickle fork, be aware it will damage the joint boot — only use if replacing ball joint/arm.
- Explain tool use: C‑frame press kit — position receiver cup below the ball joint flange and press screw toward the threaded stud to push the joint out of the knuckle; adapters capture the ball‑joint cup and protect adjacent parts. Apply steady torque until the stud separates.
7) Disconnect strut/control arm or trailing arm bolts
- Remove bolts attaching the arm to the frame/subframe. Support the arm so it doesn’t drop. Note bolt orientation and any washers or offsets for reassembly.
8) Remove the control arm
- Pull the arm free. If seized, use penetrating oil, hammer/punch on bolt bosses or pry gently with a pry bar. Remove any attached components (ABS wire brackets, brake lines).
9) Inspect removed parts
- Check ball joint, bushings, bolts for wear/corrosion. If bolts are stretched or torque to yield, replace.
10) Install new part
- If installing a new pre‑assembled control arm: position arm, start bolts hand‑tight.
- If pressing in new bushings/ball joint: use hydraulic press or ball‑joint press kit. Use correct adapters and press at steady rate; do not cock part when pressing. Lubricate sleeves per instructions.
- Explain tool use: ball‑joint press kit for install — align adapter cups, screw the forcing bolt to push new ball joint into cup until fully seated with visible lip flush.
11) Reassemble suspension
- Reattach control arm to subframe but leave mounting bolts snug (do not fully torque yet unless manual requires loaded/unloaded condition).
- Reconnect ball joint stud to knuckle and install nut. If a cotter pin is required, torque nut to spec then align castellations before inserting pin; if torque spec is not attainable with pin alignment, follow factory sequence.
- Reattach sway bar link and any brackets.
12) Final torquing & preload notes
- For many Toyota control arms, lower arm bushings are torqued with the vehicle on the ground (suspension loaded) to avoid preloading bushings. Consult the Toyota service manual for the A442F‑equipped vehicle for specific torque sequence and values. If manual calls for torque with weight on wheels, support vehicle so wheels touch ground lightly or use alignment turn plates to get correct ride height before final torque.
- Use torque wrench and factory torque specs.
13) Refit wheel, lower vehicle & final tasks
- Refit wheel, torque lug nuts to spec, lower vehicle.
- Tighten any remaining suspension bolts to final spec per manual if deferred to loaded condition.
- Road test carefully. Immediately check for clunks or loose hardware.
14) Alignment
- Always perform a full 2‑wheel or 4‑wheel alignment after control arm replacement. Driving without alignment will cause uneven tire wear and poor handling.
Common pitfalls & cautions
- Leaving bolts loose: driving without final torque or with incorrect sequence causes bushing damage and unsafe handling.
- Trying to reuse corroded bolts: always inspect; replace if stretched/corroded. Some are torque‑to‑yield or flanged—replace per manual.
- Separating ball joints incorrectly: using a pickle fork destroys the boot — plan to replace the joint/arm. Use a press/separator where possible.
- Overheating surrounding parts with torch: heat can ruin nearby seals, ABS sensors, or rubber parts.
- Not supporting knuckle/axle: uncontrolled drop can damage brake lines or injure you.
- Pressing bushings incorrectly: misalignment when pressing can twist or break the bushing/arm. Use correct press adapters and steady pressure.
- Forgetting to replace small parts: cotter pins, nuts, washers — replace single‑use items.
When to replace the whole arm vs. bushing/ball joint only
- Replace whole arm if ball joint is integrated, arm is bent, heavily corroded, or if press work is not available.
- Replace bushings/ball joint individually if arm is straight, no corrosion, and you have press tools/skill.
Parts to buy (typical)
- New control arm (OE or aftermarket) OR ball joint + bushing kit for that arm
- New mounting nuts/bolts/cotter pins (as required)
- Sway bar link if worn
- Anti‑seize and threadlocker as specified
- Grease for greaseable joints
Final note
- Follow the factory service manual for vehicle‑specific torque values, bush/preload procedures, and safety steps for the exact Toyota model that has the A442F transmission. A wheel alignment is mandatory after suspension arm work. rteeqp73
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Tools & consumables
- Basic hand tools: 1/4", 3/8", 1/2" ratchets, extensions, swivel.
- Metric socket set (8–19 mm), shallow & deep.
- Torx/hex bits commonly used on Toyota transmissions (T30, T40, T45 or 6 mm/5 mm Allen) — verify for A442F.
- Torque wrench (0–150 ft·lb / 0–200 Nm range), smaller torque wrench for lower-value bolts (0–75 ft·lb).
- Combination wrenches, long extension, universal joint.
- Transmission jack or floor jack with large wooden block / support to hold valve body.
- Drain pan, funnel, fluid pump.
- Clean lint-free rags, nylon brush, brake parts cleaner or equivalent (non-residue).
- Plastic scraper, gasket scraper (careful).
- Pick set for O-rings, seals.
- Small magnet pickup.
- O-ring/clip pliers.
- Flashlight or undercar light.
- Protective gloves, safety glasses.
- Jackstands, wheel chocks.
- Clean new pan gasket or RTV as required.
- New transmission filter (strainer), valve body gasket/separator plate if applicable.
- Replacement valve body assembly or reman valve body, new bolts if OEM recommends.
- Replacement ATF (correct Toyota spec for your vehicle — check manual: Type T-IV or WS as applicable).
- Shop manual or printout with bolt torque specs and bolt lengths for A442F.
Safety precautions (must do)
- Work on a flat level surface, chock wheels, set parking brake.
- Never rely on a hydraulic jack alone — use jackstands rated for the vehicle.
- Wear eye protection and nitrile gloves. ATF is hot after run — drain after warm-down.
- Support the transmission/valve body while removing bolts; valve body is heavy and can damage internals if dropped.
- Keep everything clean — contamination kills transmissions.
- Collect and properly dispose of used ATF.
Step‑by‑step procedure
1) Prepare
- Park, set parking brake, chock rear wheels.
- Raise vehicle and support securely on jackstands so you can access transmission pan comfortably.
- Place drain pan under the transmission pan.
2) Drain fluid & remove pan
- Remove transmission pan bolts gradually in an alternating pattern. Leave one corner bolt slightly threaded until fluid has drained into pan controllably.
- Once drained, remove remaining bolts and lower pan carefully. Clean pan and magnets — note amount/type of metal (light shavings normal; heavy chunks indicate problem).
- Remove old pan gasket and clean mating surfaces on pan and case with solvent. Do not gouge surfaces.
3) Remove filter (strainer)
- The filter usually attaches to valve body or to the housing. Remove filter retaining bolts and remove filter. Expect more fluid to drain; have pan ready.
- Replace filter with new unit.
4) Prepare to remove valve body
- Photograph orientation and routing of all electrical connectors, harness clips, and valve body bolts (bolt lengths/positions can vary). Lay out bolts in order or use labeled tray so bolts return to the same holes.
- Use scanner or note TCM codes; clear codes after repair per service manual.
5) Support valve body
- Place transmission jack or suitable support under the valve body so it will be supported when you remove bolts. If no jack, use a second mechanic to hold valve body from below. Do not let valve body hang from harness or tilt free.
6) Disconnect electrical connectors and harness
- Carefully disconnect all solenoid/pressure switch connectors from the valve body. Remove harness clips so wiring can be moved aside. Keep connectors clean and free from fluid debris.
7) Remove valve body bolts in staged sequence
- Loosen valve body bolts gradually and evenly in a crisscross pattern — do not fully remove bolts in one area first. This prevents warping the separator plate/valve body and dropping check balls.
- Remove bolts and gently lower valve body on support. Watch for springs/check balls and retainers — some designs have balls/springs that will fall out when the separator plate is removed. Use magnet pickup and trays to capture small parts.
8) Remove separator plate / gasket (if present)
- With valve body off, lift off separator plate. Keep plates in order. Inspect for gasket damage, wear, scoring, or debris. Replace separator plate gasket and any check balls/springs that are missing/damaged.
- Clean mating surfaces thoroughly with solvent and lint-free rags; do not allow debris into transmission.
9) Install new parts
- Install new filter (strainer).
- If replacing valve body: compare new to old, transfer any small parts, ensure solenoids/connectors match.
- Replace separator plate gasket and pan gasket (or use specified RTV if manual calls for it). Use new valve body bolts if recommended.
10) Reinstall valve body
- Position valve body on support; align carefully with dowels/pins.
- Start bolts by hand in the correct pattern and torque sequence. Tighten bolts progressively in a crisscross pattern to specified torque values. Do NOT use an impact gun. Use torque wrench to factory torque specs (consult service manual for A442F torque & bolt lengths). Note: some bolts are shorter/longer — match location.
11) Reconnect electrical connectors & harness
- Reattach all connectors, ensure they click fully. Secure harness clips so wiring cannot rub on chassis/hot parts.
12) Reinstall pan
- Install pan with new gasket/RTV per manual. Torque pan bolts to spec in a crisscross pattern. Refill any pan magnets’ debris and install new gasket.
13) Refill transmission fluid
- Lower vehicle.
- Refill ATF with the correct type and amount as per service manual (top up via dipstick tube or fill plug). Start with partial fill, start engine, cycle through gears (P–R–N–D–L etc) with brake on to circulate, then add fluid to reach correct level at operating temperature.
- With engine idling and transmission at correct temperature (refer to manual for target temp and measurement method), check level on dipstick and top off as required.
14) Final checks & road test
- Check for leaks from pan, connectors, and fluid level.
- Clear transmission codes using scan tool and check for any stored codes post-install.
- Perform a controlled road test: shift through all gears, verify firm, correct shifts, no slipping, no leaks, no abnormal noises.
- After road test, re-check fluid level and torque pan bolts if heat cycles are expected to change torque.
How each tool is used (brief)
- Torque wrench: tighten bolts to exact torques in specified sequence. Use small torque wrench for low-value bolts (valve body bolts often low torque).
- Transmission jack/support: supports heavy valve body during removal/installation to prevent dropping and fuel/harness strain.
- Magnet pickup: recover dropped check balls or small fasteners in recesses.
- Pick set/O-ring tool: remove/install small seals without damaging surfaces.
- Torque bit/sockets/Allen/Torx: remove valve body/solenoid bolts — use correct bit to prevent rounding.
- Funnel/fluid pump: controlled refill of ATF without spills.
- Cleaner & rags: remove sludge and ensure clean mating surfaces.
Common pitfalls & how to avoid them
- Not supporting valve body: leads to dropped valve body, bent parts, torn solenoid harness. Use a transmission jack or helper.
- Mixing up bolt lengths/location: mark or lay out bolts in pattern; some are longer or different thread-form — installing wrong length can damage valve body or case.
- Using impact gun on valve body bolts: will strip threads or break bolts; always torque with hand torque wrench.
- Not replacing filter/gasket: leaves contaminants and causes leaks; always replace filter and gasket/separator plate as required.
- Dropping check balls/springs into case and not reinstalling: prevents proper hydraulic function — account for all check balls/springs and use magnet/tray.
- Contamination: not cleaning parts/mating surfaces — wipe everything clean, cover open passages with clean rags while working.
- Wrong ATF or incorrect level: causes shift issues and damage — use OEM-specified fluid and check level at correct temp.
- Not following bolt torque sequence: can warp separator plate causing leaks or poor hydraulic sealing.
- Not scanning/clearing TCM or performing relearn: may leave adaptive values that lead to rough shifting. Use scan tool to clear codes and follow relearn procedure specified for A442F.
Replacement parts typically required
- Valve body assembly (or reman)
- Transmission filter (strainer)
- Pan gasket (or RTV sealant per manual)
- Separator plate gasket / O-rings / check balls if specified
- Possible new valve body bolts if OEM recommends replacement
- Transmission fluid (correct Toyota spec and capacity)
Final notes
- Exact bolt sizes, lengths, and torque specs for the A442F vary by year/application — follow the factory service manual for the specific vehicle for torque values and resealant details.
- If you have heavy metal in the pan, diagnose internal damage before reinstalling a used valve body — a rebuild or full overhaul may be required.
Done. rteeqp73
What this job is and why you do it — in plain terms
- The “shock mount” on a Toyota A442F automatic transmission is the rubber-and-metal transmission (torque) mount that bolts the transaxle to the car’s crossmember/body and dampens engine/transmission torque and vibration. Think of it like the shock absorbers and springs for a picture frame: it holds the transmission where it should be while soaking up and controlling movement so the car doesn’t lurch, vibrate, or clunk when you shift, accelerate or decelerate.
-Why replace it: rubber ages, cracks, collapses, or gets soaked in oil. When it fails the transmission will sag, you’ll feel clunks on acceleration/decel, increased driveline vibration, misaligned linkages/shafts, and possible fast wear of other mounts or CV joints. Replacing the mount restores alignment, reduces noise and prevents more serious mechanical damage.
Basic components you will see and what each does
- Transmission case: the big housing the gears live in. The mount bolts into a boss or stud on this case.
- Mount bracket (metal outer): steel plate that bolts to the crossmember/body and holds the rubber element.
- Rubber (elastomer) insert / bushing: isolates vibration and permits controlled shear/rotation of the trans under torque.
- Stud / stud nut or through-bolt: fastener that secures the mount to the transmission boss/case.
- Crossmember (support bar) or mounting plate: structural steel piece under the car that attaches to the body and carries the mount.
- Fasteners (bolts, washers, nuts): hold mount to crossmember/body and trans. May include washers or collars to center the mount.
- Heat shields, linkage brackets, exhaust hangers, splash shields (possible interfering parts): these are sometimes removed or moved for access.
Theory of operation (simple)
- The mount’s rubber is a damper: under steady torque it resists twisting; under dynamic vibration it absorbs/resonates at certain frequencies so the rest of the car doesn’t. If the rubber is stiff and intact it controls rotational movement of the transmission like shock absorbers control the body of a car on bumps. If the rubber is gone, the transmission moves freely and slams into stop points — that’s the clunk you feel.
What can go wrong
- Dry/cracked rubber: less damping → vibrations and clunks.
- Complete collapse or separation: transmission sags → driveline misalignment, exhaust or CV joint contact, leaks.
- Bolts/studs seized or broken: can make mount removal difficult and can require stud replacement or crossmember removal.
- Improper torque/installation: mount can come loose, or rubber will be preloaded incorrectly making problems worse.
- Transmission unsupported and falling during removal: severe safety hazard and catastrophic damage.
- Oil contamination: if engine/transmission leaks oil onto the mount it accelerates failure — address leak source.
Tools & supplies you’ll need
- Floor jack and at least two jackstands (vehicle on stands, not just a jack)
- Transmission/floor jack with a wood block (to protect transmission pan) or an engine support bar to hold engine if needed
- Socket set (metric) and ratchet; breaker bar
- Torque wrench (capable of common automotive values)
- Penetrating oil (PB Blaster or similar)
- Pry bar and large screwdriver
- Hammer and rubber mallet
- Wire brush / rags / parts cleaner
- Replacement transmission mount (OE or OEM-equivalent for A442F)
- Safety glasses, gloves, wheel chocks
- Optional: impact wrench, anti-seize, thread locker (only where specified)
- Service manual or OEM torque specs for your exact year/model (use them for final torque values)
Safety first (non‑optional)
- Work on a flat surface, chock rear wheels, set parking brake.
- Raise car and place on jackstands — never rely on a jack alone.
- Support the transmission with a jack (with a wood block under oil pan or trans pan) or use a transmission jack. Support the engine if its weight will shift when the trans is sagging.
- Do not put jack directly on aluminum transmission case without wood block to spread load and prevent denting.
- Wear eye protection and gloves.
Step‑by‑step replacement (beginner-friendly)
These are general steps that fit most Toyota transaxle mount replacements (A442F is a transaxle; your vehicle’s layout might vary slightly). Follow model-specific procedures and torque specs from a repair manual for exact values.
1) Prepare the vehicle
- Park, chock wheels, set parking brake.
- Disconnect negative battery terminal if you’ll be working near electrical connectors or removing heavy components (recommended).
- Raise front of car evenly and support on jackstands. Remove any undercovers/splash shields that prevent access to the mount.
2) Locate the mount
- Find the transmission mount where the transmission meets the crossmember. Take photos from multiple angles so you can reinstall things the same way.
3) Support the transmission
- Place a floor jack with a wood block under the transmission pan or transaxle housing. Raise jack just enough to support the transmission’s weight — do not lift it yet. If your engine relies on the transmission mount for support and you’ll be lowering the mount, also support the engine with a jack under the oil pan (block of wood) or an engine support bar across the engine bay.
4) Free interfering parts
- Remove or move any components blocking access: heat shields, a bracket for the shift cable, exhaust hanger(s), splash shield, or wiring harness clips. Spray fasteners with penetrating oil and let soak for 5–10 minutes.
5) Loosen but don’t remove fasteners first
- Loosen the mount-to-crossmember bolts/nuts a few turns but leave them threaded to prevent the crossmember from dropping suddenly. If the mount is bolted directly to the trans with a stud and nut, break that nut loose while the trans is supported.
6) Remove mount fasteners
- Once the trans is fully supported, remove the nuts/bolts that secure the mount to the crossmember and the nut that holds the mount to the transmission stud (or the through bolts). Keep track of washers and any spacers. If a bolt is severely seized, use penetrating oil, heat (careful), or breaker bar. If a stud is broken, you may have to remove the crossmember to extract it or use an easy-out.
7) Lower and remove the old mount
- Carefully lower the crossmember slightly or lower the trans-support jack a bit to create clearance, then remove the mount. The rubber may be adhered to metal; pry gently with a pry bar or use a hammer to break it free.
8) Inspect and clean mounting surfaces
- Wire-brush the bolt holes and mating surfaces. Check the transmission stud threads and crossmember for damage. Inspect crossmember for cracks or bending. If threads are damaged, repair with a tap/heli-coil or replace hardware as needed.
9) Fit the new mount
- Compare the old mount to the new to confirm orientation and that all brackets match. Position the new mount in place. Start the trans-to-mount nut/bolt by hand so it threads easily — do not cross-thread.
10) Torque fasteners to spec
- Raise the transmission slightly into final position (only enough to seat the mount but do not lift the full vehicle stress into it yet). Tighten the mount-to-trans nut and mount-to-crossmember bolts finger-tight, then torque each to OEM specification. If you don’t have the manual on hand, stop and get the correct torque values — under- or over-torquing can cause failure. (Typical ranges: mount-to-crossmember bolts often ~40–80 ft·lb, mount-to-trans nut maybe higher, but confirm for your model.)
11) Reinstall removed parts and lower vehicle
- Reinstall any heat shields, brackets, wiring clips, and splash shields. Remove the support jacks gradually while watching the mount settle. Lower the vehicle to the ground.
12) Test and final checks
- Start engine and check for abnormal movement at idle and during revs. With car still on jackstands or safely lifted, have an assistant rev engine while you watch the trans/mount area for movement. Test drive at low speed checking for clunks, vibration, or leaks. After a short drive, re-check fasteners for proper torque.
Helpful tips and tricks
- If the mount’s nuts/studs are heavily corroded, use penetrating oil overnight and heat if safe. A short burst from an impact gun often frees nuts that a breaker bar can’t budge.
- Photograph fastener positions and orientations before removal so you can restore spacers/washers correctly.
- Never remove more than one mount without properly supporting the engine/transmission — components can shift and cause damage.
- Replace mounts in pairs (engine mount + trans mount) if other mounts are near the end of life to avoid uneven loading.
- If the mount is oil soaked, find and repair the leak (rear main, valve cover, transmission fluid) or the new mount will fail quickly.
Troubleshooting common problems after replacement
- Still get vibration: check other mounts (engine mounts, center support bearing), alignment of drive shafts, or bent crossmember.
- Clunk on acceleration only: check mount tightness, check that the mount correct orientation and that transmission was not allowed to sag during reassembly.
- Fastener breaks or stripped threads: may require stud extraction or crossmember removal and replacement of hardware.
- New mount squeaks or seems too stiff: some aftermarket mounts are stiffer than OE; if ride quality worsens consider OEM or a softer replacement.
When to call a shop
- Broken studs that cannot be extracted safely, crossmember that’s bent or cracked, or if the transmission is fluid-leaking heavily — these warrant professional tools and experience. If you are unsure about supporting the engine/trans safely, get help.
Final note (professional discipline)
- This is a hands-on, medium-difficulty job for a beginner with basic tools and common-sense safety. The single most important points: always support the transmission and engine properly, follow OEM torque specs, and address any fluid leaks that ruined the old mount. Replacing a failed mount usually takes 1–3 hours for someone with basic experience and the right tools.