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Toyota A442F Automatic Transmission factory workshop and repair manual

Tools & supplies
- OEM-specified ATF (check vehicle tag/service manual; many Toyota autos use Type T-IV or WS depending on year) — buy full capacity + 2 qts for exchange/overfill.
- Transmission filter kit (filter + pan gasket + pan magnet if separate) and new cooler line crush washers (if applicable).
- Fluid catch pan (large).
- Pump-style fluid-exchange machine or hand pump (12–18 l/min) and clear hoses OR a hand siphon and jugs for multiple drain/refill cycles.
- Radiator/cooler line disconnect tool (Toyota/quick-disconnect type) or 1/4" screwdriver and pliers if factory clip type.
- Floor jack + quality jack stands or a lift.
- Basic hand tools: socket set, ratchet, extensions, screwdrivers, pliers.
- Torque wrench (for pan bolts).
- Gasket scraper / solvent and shop rags.
- Rubber gloves, safety glasses.
- Funnel, clean plastic jug for new fluid, marker to label old fluid.
- ABSORBENT pads/kitty litter and container for recycling fluid.

Safety precautions
- Work on level ground. Engage parking brake, chock wheels.
- Use jack stands — never rely on the jack.
- Transmission fluid is hot: warm engine only, then stop and allow a short cool-down to avoid burns. Wear gloves/eye protection.
- Avoid ignition sources; ATF is flammable. Dispose/ recycle fluid per local regs.
- If using an exchange machine, follow machine instructions and ensure all hose connections are secure.

Which flush method (two options)
- Partial “drain & refill” (very common, easy): remove pan, replace filter/gasket, drain pan fluid, reinstall and refill. Removes ~30–40% of fluid per pan drop. Repeat fill/drain cycles 2–3 times to remove more old fluid.
- Full “exchange” using a pump/fluid-exchange machine: best for full capacity change including torque converter/cooler. Requires connecting to cooler lines or to cooler inlet/outlet at radiator and running engine while the pump replaces fluid.

Step-by-step — Drain & refill with filter change (recommended minimum)
1. Warm the vehicle to normal operating temperature (drive 10–15 min). This lowers fluid viscosity and helps drain contaminants.
2. Park on level ground, set parking brake, chock wheels, raise front with jack and secure on stands.
3. Place catch pan under transmission pan. Remove most pan bolts, loosen and let pan drain (careful — hot fluid). Remove pan fully.
4. Inspect pan magnet(s) and clean metal debris with a rag; note amount of material (a little is normal; chunks/large shavings are a problem).
5. Remove old filter: either pull straight down or remove retaining bolts (depends on model). Replace with new filter from kit. Lubricate new gasket lightly with clean ATF.
6. Clean pan mating surface on transmission and pan. Scrape old gasket residue. Ensure surface is dry and clean.
7. Install new pan gasket and re-fit pan. Torque bolts to factory spec in a criss-cross pattern (if you don’t have spec, snug all evenly, then torque to a moderate value — check service manual; over-torquing deforms the pan).
8. Refill through dipstick tube with the correct ATF. Add the amount removed from pan plus the amount stated in manual for a pan/filter change (typically several quarts). If unsure, start with 3–4 qts less than total capacity; you will top up after level check.
9. Start engine, let idle, shift through all gears slowly, return to Park. With engine idling, check fluid level on dipstick per manufacturer procedure (level at specified temperature; many Toyota checks done hot with engine idling). Add fluid slowly to reach proper level.
10. Lower vehicle, test drive to warm up, re-check level and for leaks.

Step-by-step — Full exchange using a pump/exchange machine (recommended for full replacement)
1. Warm vehicle, safety setup on stands.
2. Locate transmission cooler lines (usually at radiator or the transmission cooler; one supply, one return). Identify the return line from transmission cooler to radiator. It’s usually the lower line.
3. Using the correct disconnect tool, disconnect the cooler line(s) at the radiator or quick-disconnect fitting. Be prepared for fluid spill. Replace crush washers if lines use banjo fittings.
4. Connect exchange machine hoses: machine inlet hose to the transmission cooler return (this pulls old fluid out) and machine outlet hose to the cooler feed (or to the transmission cooler input) depending on machine instructions — follow machine piping so that new fluid flows into the transmission where old fluid is being removed. Secure clamps.
5. Fill the exchange machine reservoir with new ATF. Start the machine to begin pumping new fluid in while old fluid is drawn out. With engine idling and machine running, have an assistant cycle the shifter through all gears slowly to help purge the torque converter. Monitor outgoing fluid until it runs clear and the color matches new fluid. Exchange the number of liters/quarts equal to transmission capacity (or until clear) — typically you’ll need more than the capacity because converter exchange requires multiple passes.
6. Once exchange is complete, stop machine, remove hoses and immediately reconnect cooler lines with new crush washers/clips. Tighten to spec.
7. Top up ATF to specified level via dipstick, start engine, cycle gears, check level hot, adjust to proper mark. Check for leaks.

How the exchange tool is used (practical notes)
- Machine pumps new fluid in at a controlled rate while drawing old fluid out; it should be connected so you’re not pumping against closed passages. Most machines have clear hoses — watch outgoing fluid for clarity/foam.
- Always run machine with engine idling (not high RPM) so the pump and torque converter circulate normally.
- Keep an eye on fluid temperature and level at the dipstick: do not overfill during exchange.
- Follow the machine manufacturer’s priming and bleed steps to avoid air ingestion.

Replacement parts typically required
- Transmission filter and pan gasket kit (recommended every time you drop the pan).
- Cooler line crush washers or O-rings (replace if removed).
- New ATF — quantity depends on method and model. Buy OEM-approved ATF.
- Optional: new pan bolts if threads/pans are damaged; pan gasket adhesive if OEM recommends.

Common pitfalls & how to avoid them
- Overfilling or underfilling: always check level with engine warm and follow manufacturer procedure. Overfill causes overheating/foaming.
- Not replacing filter or gasket: leaves contaminants and leaks. Always replace filter when you drop pan.
- Not warming fluid: cold fluid won’t drain fully; warm engine first.
- Not cycling gears during refill: air pockets remain; cycle through gears to purge air and circulate fluid.
- Improper torque on pan bolts: overtighten = warped pan/leak; under-tension = leaks. Use a torque wrench and pattern.
- Ignoring magnets: heavy metal shavings indicate internal wear—inspect and consult shop if excessive.
- Using wrong fluid: wrong ATF can cause harsh shifts and damage. Confirm spec.
- Not cleaning mating surfaces: causes leaks.
- Disconnecting wrong cooler line / damaging radiator: use correct disconnect tool and be gentle with plastic fittings.

Final checks
- Run engine to operating temp, cycle through gears, re-check fluid level and top to spec.
- Inspect for leaks around pan and cooler lines.
- Re-check level after a short road test and again after 100–200 miles.

Do not attempt complex exchange if you’re not confident with cooler-line disconnects or with running equipment — have a shop do a pressurized torque-converter exchange.
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