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Mitsubishi Renault F9Q1 F9Q2 engine factory workshop and repair manual download

1) Purpose and failure theory (short)
- What the “shock”/engine mount does: anchors the engine to the body while isolating engine vibration and absorbing torque reactions. Hydraulic (or rubber) mounts provide stiffness for static alignment and damping for dynamic movement.
- How failure shows up: torn rubber or leaking hydraulic fluid → loss of damping and support → excessive engine movement, vibration transmitted to cabin, clunks under load/shift, misaligned drive components and stressed hoses/lines.
- How replacement fixes it: restores designed stiffness and damping, limits engine movement, stops contact/clunking and reduces transmitted vibration; re‑establishes correct geometry for driveline and ancillaries.

2) Preparations (why)
- Tools: jack with wood block, axle stands, engine support bar or strap, sockets/wrenches, torque wrench, penetrating oil, new mount.
- Safety: parking brake, wheels chocked, engine cold or warm per manual. Support the vehicle properly; never rely only on a jack.
Theory: you must relieve mount load safely so the engine doesn’t drop or twist — uncontrolled movement causes injury and secondary damage.

3) Access and removal sequence (in order, with reasons)
1. Park, chock wheels, disconnect negative battery terminal if you will be removing electrical items nearby (precaution).
Theory: prevents accidental starts and protects ECU/sensors.
2. Lift vehicle and support on stands if mount access requires underbody clearance. Remove any obstructing components (undertray, airbox, battery tray, engine cover, intake piping) to gain clear access to the mount bolts.
Theory: clearances let you reach bolts without levering on other components and reduce risk of snagging lines.
3. Support the engine: place a jack with a wood block under the oil pan or use an engine support bar under the front subframe/strut tower(s). Apply light upward pressure until the engine is just taking the weight off the mount (do not fully lift engine).
Theory: removes preload from the mount so bolts can be removed without engine falling or twisting; wood spreads load to avoid denting the pan.
4. Loosen but do not remove the mount bolts in the recommended order: generally remove the attachment to the engine block last, and the body/subframe bolts first. Typical order: remove accessory brackets/fasteners, then the body/subframe bolts, then the engine‑side bolt(s). Fully remove all mount fasteners and take out the old mount.
Theory: keeping one engine-side fastener partially engaged until others are clear keeps the mount from slipping; removing body bolts first allows the mount to separate from the chassis when engine support is correct.
5. Inspect surrounding parts (brackets, studs, wiring, hoses, subframe rubber) and compare old mount to new for orientation and any unexpected wear.
Theory: ensures the replacement will fit and reveals secondary damage caused by the failed mount.

4) Installation sequence (in order, with reasons)
1. Position the new mount in place, aligning dowels/holes. If it’s a hydraulic mount, ensure correct orientation (many have a “top” marking).
Theory: misorientation changes damping axis and can cause premature failure.
2. Start bolts by hand to avoid cross-threading: fit engine‑side bolt(s) last if you removed them in that order. Tighten body/subframe bolts lightly so mount holds location but still allows small alignment adjustments.
Theory: hand starting prevents damaged threads and permits the engine to be centered before final torque.
3. Lower the jack/support slowly so the engine weight transfers onto the new mount. Ensure engine sits naturally without being twisted or pushed out of alignment.
Theory: mounts are designed to bear engine weight; improper preload or twist puts odd stresses into the new mount and shortens life.
4. Torque all mount bolts to manufacturer specifications in the correct sequence. If you do not have the exact spec, use a torque wrench and apply an appropriate medium torque for the bolt size; then re‑check after a short run. (If available, follow the workshop manual.)
Theory: correct torque clamps mount components to designed stiffness; under‑torque allows movement, over‑torque can crush the rubber/hydraulic element or distort mounting flanges.
5. Reinstall any removed components (airbox, trays, brackets). Lower car off stands and remove jacks/chocks.

5) Verification and testing (why)
- With car on ground, start engine and observe for unusual vibration, noises and visible movement while revving and applying load (in neutral and with gear engaged).
- Road test gently: accelerate, decelerate, and shift to check for clunks and cabin NVH.
- Re‑inspect bolt torque after 100–200 km or a few heat cycles.
Theory: dynamic testing confirms damping restored and no residual misalignment or binding. New mounts sometimes settle; re‑check torque prevents missed loosening.

6) Common nuances for F9Q (theory applicable)
- These diesel engines produce significant low‑speed torque pulses; mounts are often hydraulic with a specific damping axis. Failure of a single mount on transverse diesels quickly produces harsh vibration and gearbox stress. Replacing only the visibly damaged mount is usually sufficient, but if other mounts are old they will carry extra load and fail sooner.
- Exhaust, intercooler piping and engine harness routing should be checked — excessive movement from a failed mount often loosens or rubs these items; reinstalling a stiff new mount returns them to correct positions.

7) Why each step matters (summary)
- Supporting the engine prevents sudden drops and keeps geometry correct.
- Removing body bolts first and engine bolt last minimizes engine tilt and simplifies extraction.
- Correct orientation and torque restore the designed damping/stiffness characteristics.
- Verification identifies leftover symptoms from secondary damage.

8) Quick safety checklist
- Chock wheels, use stands, support engine (jack+block or support bar), do not work under unsupported engine, wear eye protection and gloves.

That’s the ordered procedure with the underlying theory and how the repair stops vibration, clunks and driveline stress by restoring support, alignment and damping.
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