Jeep Wrangler TJ 2003 factory workshop and repair manual
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Covers the gasoline petrol engines 2.5 L PowerTech I4 * 4.0 L PowerTech I6
TABLE OF CONTENTS
Lubrication and Maintenance
Suspension
Differential & Driveline
Vehicle Quick Reference
Brakes
Cooling
Audio/Video
Chime/Buzzer
Electronic Control Modules
Engine Systems
Heated Systems
Horn
Ignition Control
Instrument Cluster
Lamps
Message Systems
Power Systems & Restraints
Speed Control
Vehicle Theft Security
Wipers/Washers
Navigation/Telecommunication
Wiring
Engine
Exhaust System
Frame & Bumpers
Fuel System
Steering
Transmission and Transfer Case
Tires/Wheels
Body
Heating & Air Conditioning
Emission Control
Component and System Index
Jeep Wrangler TJ 2003 factory workshop and repair manual
Why this is done (simple): The oil filter removes metal particles, soot and other contaminants from engine oil so the oil can keep lubricating bearings, rings and cams. A clogged or missing filter lets contaminants circulate or causes oil starvation — that accelerates wear and can destroy the engine. Think of the filter like a coffee filter for your engine oil: if it’s clogged or you pour dirty water through, the engine suffers.
What the oil-filter system does (short theory)
- Oil pump pulls oil from the pan, pushes it through the engine, then through the filter before it gets to bearings and valvetrain.
- The filter traps particles in its media. If the filter gets clogged, a bypass valve opens so oil can still flow (but unfiltered).
- An anti-drainback valve (on many filters) prevents oil in the filter from draining back into the pan when the engine is off, so you don’t get a dry start.
- Clean oil + proper pressure = hydrodynamic oil film that separates moving parts and removes heat.
Every component you’ll touch and what it does
- Spin-on oil filter (canister): metal shell you screw onto the engine. Contains all internal parts.
- Baseplate (on the filter): metal plate with threaded center hole and several inlet holes. Screws onto the engine’s filter boss.
- Gasket / sealing ring: rubber ring on the filter baseplate that seals the filter to the engine. Must be clean and lubricated on installation.
- Filter media: pleated paper or synthetic element inside the can. Traps solids.
- Center tube / core: supports filter media and has holes to let clean oil flow back through center to engine.
- Bypass valve (spring-loaded): opens if the media is clogged or oil is too thick (cold) so oil bypasses the media and continues to circulate.
- Anti-drainback valve (rubber flap inside baseplate): prevents oil from leaving the filter when engine is off, keeping the filter full.
- Oil pan & drain plug: hold and let you drain the oil before removing the filter.
- Filter boss (on engine block): the threaded stub the filter screws onto, with passages to route oil through the filter.
- Oil pump: pressurizes oil and forces it through passages and filter (you won’t touch it, but it’s why the system works).
- Dipstick / filler cap: used to fill and check oil.
Tools & materials
- Correct new oil filter (match engine and model year; brand OK but use correct size and spec)
- Correct engine oil (viscosity per owner’s manual — commonly 5W‑30; check manual for climate)
- Oil drain pan (large enough for ~6 quarts)
- Oil filter wrench (strap, cap, or adjustable)
- Socket/wrench for drain plug (usually 13–15 mm or 3/8–1/2" drive)
- Funnel, rags, gloves, safety glasses
- Jack and jack stands or ramps (only if you need clearance)
- Torque wrench (recommended for drain plug; optional for filter)
- New crush washer for drain plug (if applicable)
- Shop towel & magnetic drain plug tray (optional)
- Container/bags to transport used oil to recycling center
Step-by-step procedure (beginner-friendly)
1. Prepare
- Warm the engine 5–10 minutes; warm oil drains easier. Don’t make it too hot.
- Park on a level surface, set parking brake, chock wheels. If needed, raise front with ramps or jack and secure with jack stands.
- Gather tools and materials.
2. Position drain pan
- Slide drain pan under the oil pan drain plug (toward rear-center of oil pan). Also position to catch oil that will spill when you remove the filter (passenger-side front area).
3. Drain the oil
- Using the correct socket, loosen and remove the drain plug. Tip: turn slowly to avoid hot oil splashing.
- Allow oil to drain until it slows, then reinstall drain plug. Clean the plug; replace crush washer if used. Tighten to ~25–35 ft‑lb (check factory spec; if no spec available, snug plus 1/4–1/2 turn). Don’t overtighten.
4. Remove the old filter
- Move drain pan under filter location (usually on passenger side of block on TJ).
- Use oil filter wrench to break filter loose; be ready for oil to spill from the filter. Turn counterclockwise.
- Remove filter by hand once loose; set it upright in pan to drain. Clean the filter mounting surface on the block with a rag. Make sure old gasket isn’t stuck to the mounting face (double gasket will leak).
5. Prepare new filter
- Verify new filter matches (part number).
- Smear a thin film of clean engine oil on the new filter’s rubber gasket — this helps seal and prevents tearing.
- Screw new filter onto the boss by hand. When gasket contacts mounting surface, tighten by hand an additional 3/4 turn. (Alternative: many recommend “hand-tight plus 3/4 turn”; do not use excessive force. If manufacturer lists torque, use it—commonly ~15–22 ft‑lb for spin-on filters.)
6. Refill with oil
- Remove oil fill cap on valve cover. Using a funnel, pour the correct amount and type of oil. Recommended approach: add most of the capacity, start engine to circulate, check level, then top to dipstick. If you don’t know exact capacity, add slowly and check dipstick.
- Typical note: capacities vary by engine (consult manual). Don’t overfill.
7. Check for leaks & final level
- Start the engine and let it idle 30–60 seconds. Watch filter area and drain plug for leaks. Turn off engine.
- Wait 1–2 minutes for oil to settle; check oil level with dipstick and add if necessary to bring it to the full mark.
- Re-check filter and drain plug for leaks after a short drive or after 10–20 miles.
8. Clean up & dispose
- Wipe any spilled oil, reinstall splash pans if removed.
- Pour used oil into a sealed container and take to a recycling center, auto parts store or disposal site that accepts used oil and filters. Don’t dump it.
Common mistakes and what can go wrong
- Double gasket: forgetting to remove the old filter’s gasket can cause poor sealing and severe leak. Always inspect mounting surface.
- Cross-threading filter: starting the filter crooked can damage the filter boss. Start by threading by hand.
- Over-tightening filter: can damage gasket, strip threads, make future removal difficult. Hand-tight + 3/4 turn is enough.
- Under-tightening: leads to leaks.
- Wrong filter: wrong size may not seal or may interfere with anti-drainback/bypass — can cause leaks or loss of oil pressure.
- No oil on gasket: dry gasket can be pinched or twisted and leak.
- Not replacing crush washer/drain plug issues: a worn washer can leak. Some vehicles don’t require replacement every time but it’s cheap and good practice.
- Not warming oil: cold/thick oil drains slowly and leaves more dirty oil behind.
- Not checking oil level: overfilling or underfilling causes problems. Overfill can cause foaming and aeration; underfill risks starvation.
- Clogged filter/bypass opened: if bypass opens, oil is unfiltered — engine will be exposed to contaminants and excessive wear.
- Anti-drainback valve failure: causes dry start — engine runs briefly without oil pressure at startup, increasing wear.
- Cross-threaded or stripped filter boss: expensive to repair (may require helicoils or block work).
Symptoms of filter-related problems
- Visible leaks at filter or drain plug.
- Low oil pressure warning or gauge drop.
- Oil smell, smoke, or blue smoke if oil contacts hot exhaust.
- Engine noise (ticking, knocking) from poor lubrication.
- Elevated wear and shortened engine life if contaminants circulate.
Tips & analogies for beginners
- Analogy: The oil filter is like a reusable water pitcher’s filter. If clogged you can bypass the filter and still get water, but it’s dirty and damages downstream devices. The bypass valve is the emergency fail-safe — it keeps the engine alive but unfiltered oil is a compromise.
- Always start the filter by hand to avoid cross-threading.
- Keep rags and a drip tray handy — it gets messy.
- Write the date and mileage on the new filter with a permanent marker so you know when to change it next (usually every 3,000–7,500 miles depending on oil type and use).
- If you’re unsure on oil spec or capacity, consult the owner's manual or the sticker that many shops place under the hood; when in doubt, use the dipstick.
Quick safety checklist
- Engine cooled enough to avoid burns but warm for drainage.
- Vehicle secure on flat surface or on stands/ramps properly.
- Wear gloves and eye protection.
- Dispose of used oil and filters responsibly.
That’s all you need to change the oil filter on a Jeep Wrangler TJ and understand how and why it matters. Follow the steps carefully, keep things clean, and double-check for leaks and correct oil level before driving. rteeqp73
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The NV3550 is a medium-duty, 5-speed, constant mesh, fully synchronized manual transmission. The transmission is available in two and four-wheel drive configurations.
The Automatic Transmission 42RLE is a four-speed transmission that is a conventional hydraulic/mechanical assembly controlled with adaptive electronic controls and monitors.