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Jeep Grand Cherokee WH WK factory workshop and repair manual download

Short, clear, step-by-step beginner-friendly guide for replacing struts on a Jeep Grand Cherokee (WH / WK). This covers what every component is, why the repair is done, how the system works, what can go wrong, tools/parts, step-by-step procedures (recommended method = replace full strut assembly), safety, and checks after the job. Read fully before you start.

Safety first (must read)
- Work on a level surface. Chock wheels. Use a good floor jack and rated jack stands — never rely on the jack alone.
- Wear eye protection and gloves.
- If you compress springs, use high-quality spring compressors and follow their instructions. Compressed springs store a lot of energy — they can kill or maim if they slip. If you’re not confident, replace the complete strut cartridge assembly (pre-assembled) and avoid compressing springs.
- If bolts are rusted/stuck, take care — heat and proper tools, not brute force that can break studs.
- After replacement, always get a professional alignment before driving long distances or at speed.

Why this repair is needed (symptoms and theory)
- Symptoms that indicate bad struts: excessive bouncing after hits, poor ride control, nose dives under braking, uneven or cupped tire wear, knocking or clunking from front or rear, leaking oil on struts, sagging ride height, poor steering stability.
- Theory: The strut assembly combines a coil spring (supports vehicle weight and sets ride height) and a shock absorber/damper (controls oscillations). The strut also is a structural load-bearing member — it locates the suspension vertically and handles lateral forces. Over time dampers leak and lose damping, mounts wear, bearings seize, spring seats fatigue, or the spring can break. The result is loss of ride control and safety.
- Analogy: The spring is the mattress supporting weight; the shock is the person damping the mattress so you stop bouncing quickly. The strut is the bed frame that keeps everything together.

Main components and what each does (every component)
- Strut assembly (front or rear): integrated unit made of these parts:
- Strut/shock absorber (damper): hydraulic piston in a tube; converts kinetic energy into heat via fluid throttling — controls motion. If it leaks or internal valving fails you get poor damping.
- Coil spring: supports static vehicle weight and stores energy. If broken or sagged, ride height and handling change.
- Upper strut mount / top mount (strut bearing for front): attaches top of strut to body/strut tower and allows the strut to rotate when steering. Worn mounts cause noise and steering drag.
- Spring isolate / seat: rubber pieces that cushion spring ends and reduce noise/vibration.
- Dust boot (bellow): protects strut shaft from dirt to avoid seal wear.
- Bump stop (jounce bumper): prevents full compression contact and protects damper at full stroke.
- Lower strut body: bolts into steering knuckle/hub assembly (connects to lower suspension).
- Mounting studs/nuts and lower bolts: hardware securing the strut to the vehicle.
- Related suspension bits you’ll interact with:
- Steering knuckle/hub: where lower strut attaches; contains wheel bearing.
- Sway bar end link: connects sway bar to lower control arm/knuckle; often attached near strut and usually needs removal.
- Brake line brackets/ABS sensor wire clips: attached to strut body; unclip to avoid damage.
- Lower control arm / ball joint: may require separation to free strut from knuckle.
- Tie rod end (if it restricts movement): sometimes you separate or angle to remove strut.
- Wheel hub/rotor: you’ll remove wheel to access strut.

Tools and parts you’ll need
- Replacement part: recommended — complete replacement strut assembly (pre-assembled, OE or quality aftermarket). If reusing spring, you’ll need a strut cartridge (insert) and new mount, bump stop, dust boot, spring isolators. For beginners: buy full assembled front/rear struts. Replace in axle pairs (both fronts or both rears).
- Tools:
- Floor jack + quality jack stands (2), wheel chocks.
- Lug wrench / breaker bar, torque wrench (range to 150+ ft-lb).
- Socket set (metric), common sizes: 13mm, 15mm, 17mm, 18mm, 19mm, 21mm, 22mm, 24mm — exact sizes vary; have deep sockets.
- Ratchet and extensions, breaker bar, impact gun (if available).
- Penetrating oil (PB Blaster), wire brush.
- Hammer and mallet.
- Pry bar.
- Ball joint separator or pickle fork (sometimes needed).
- Spring compressor (only if reusing the spring / changing internals) — high-quality, in good condition.
- Strut nut socket or appropriate deep socket for shaft nut.
- Torque wrench (critical).
- New nuts/bolts if old ones are damaged / rusted; anti-seize or thread locker as manufacturer recommends.
- Shop rags, drip pan.
- Consumables:
- New strut assembly (recommended), new sway bar end links if worn, new hardware if required, anti-seize, brake cleaner.
- Service manual or factory torque specs for your exact model/year — keep it handy.

Recommended approach for a beginner
- Replace full strut assemblies (fronts or rears) rather than disassembling springs and compressing them. Pre-assembled struts arrive with spring, mount, boot, bump stop — no spring compressor needed. Safer and faster.
- Replace in pairs (both front or both rear) to keep balanced handling.

Front strut replacement — step-by-step (full assembly replacement)
Estimated time: 1–2 hours per side for a beginner.

1) Preparation
- Park on level, firm ground. Chock rear wheels. Set parking brake.
- Loosen lug nuts on the wheel you’ll start with (loosen only while car on ground).
- Raise the vehicle with floor jack at the designated lifting point. Support with jack stands under recommended subframe points. Lower jack so vehicle rests on stands.
- Remove wheel.

2) Access and inspect
- Locate top of strut in engine bay/strut tower: three studs with nuts (usually behind the inner fender). Remove any plastic covers.
- Spray penetrating oil on all nuts/bolts: top nuts, lower mounting bolts/nut, sway bar end link nut, and any brake line bracket bolts. Let soak.

3) Disconnect components attached to the strut
- Remove sway bar end link from knuckle if it attaches to the strut or lower control arm. Use two wrenches if necessary to hold the stud.
- Unbolt brake line/ABS wire brackets from the strut body. Carefully unclasp ABS sensor wiring if clipped to the strut. Avoid pulling wires.
- If necessary, remove the stabilizer bar-to-arm link that attaches near the strut.
- Loosen (but don’t remove yet) the lower strut-to-knuckle bolts/nut. On many models this is a large through-bolt and nut. You may need to support the knuckle so it doesn’t fall once bolts removed.

4) Separate lower strut from steering knuckle
- With lower bolts removed, the strut can be pulled down from the knuckle. You may need to separate ball joint (outer tie rod) or use a pry to move control arm to create clearance. Be careful not to let the brake line or ABS cable hang under tension.
- Support rotor/hub to prevent undue stress on brake lines.

5) Remove top strut nuts
- In the engine bay, remove the three strut tower nuts while the strut is supported below. The strut will drop free once the top studs are free and the lower connection is undone.
- Carefully remove the strut assembly from the vehicle.

6) Compare old vs new
- Verify new strut matches the old one (length, spring seat orientation, top mount stud pattern). Transfer any brackets if needed.

7) Install new strut assembly
- Lift new strut into strut tower, align the top studs and start top nuts by hand (do not tighten fully yet; leave loose to allow alignment).
- Position lower end into steering knuckle and install the lower bolts/nuts. Torque these to spec (factory spec). If you don’t have exact specs, torque lower bolts to a firm level (consult manual) and get exact values later. Tighten top nuts to spec once weight is on wheels? Generally torque top nuts per manual while vehicle at ride height (see notes below).

8) Reattach brake lines, ABS wiring, sway bar links, etc.
- Reattach any brackets/clips to the strut body.

9) Reinstall wheel, lower vehicle, torque lug nuts
- Reinstall wheel, lower the vehicle off stands, torque wheel lugs to spec.
- Important: Some manufacturers require final torque of upper strut mount nuts with the vehicle at normal ride height (weight on wheels). That means jack car so weight on wheels or carefully lower onto stands so suspension droops to normal — check your manual. If unable, torque per manual guidance.

10) Repeat other side. Drive slowly to a shop for alignment.

Rear strut replacement — notes (vehicle-specific)
- Rear strut location and mounting are similar but vary by model and year. Rear strut top mounts usually inside the cargo area or under wheel well liner; you’ll remove liners to access top nuts. Steps are similar: remove wheel, unbolt sway bar link if applicable, unbolt lower strut-to-knuckle or lower mount, remove top nuts, remove assembly. Replace as a pair. Always check model-specific service manual for details.

If disassembling the strut (NOT recommended for beginners)
- Use proper spring compressors. Compress spring evenly and slowly, secure both ends of compressor. Remove center nut on strut shaft while holding shaft (or using strut nut socket). Remove top mount and transfer to new insert. Re-assemble carefully, double-check spring seat orientation, isolators, bump stop position, and torque the center nut to spec. Never reuse a damaged spring seat or mount.

Torque and tightening notes
- Exact torque specs vary by year and model. Always check a factory service manual or reliable database for your specific WH/WK year. If you cannot access it, do not guess torque — at minimum use firm, evenly-applied torque and get the exact specs before final road use. Typical critical torques (example ranges only): lower strut-to-knuckle bolts often 100–150 ft·lb; strut top nuts 30–60 ft·lb; sway bar link nuts 40–80 ft·lb. These are examples — get specs for your vehicle.

Post-replacement checks and procedures
- Wheel alignment: mandatory after front or rear strut replacement (affects toe/camber). Drive to an alignment shop immediately.
- Test drive carefully: check for noises, pulling, abnormal handling.
- Re-torque fasteners after a short break-in (manufacturer may recommend checking specific bolts after 100–500 miles).
- Check that ABS sensors and brake lines are free and not stressed.

Common problems and what can go wrong (diagnostics & avoidance)
- Seized top nuts or stud breaks: spray penetrating oil early. Use correct sockets. If studs break, you’ll need stud extraction and possibly new strut or labor to replace tower.
- Rusted lower bolts — can round heads. Use penetrating oil, heat, or cut off if necessary (careful). Replace bolts with new hardware.
- Spring compressor failure: catastrophic hazard. Only use high-quality compressors and inspect them. Consider buying preassembled struts to avoid this hazard.
- Incorrect torque on top mount: can cause noise, premature bearing failure, or nut loosening; torque to spec.
- Not getting alignment: causes tire wear and poor handling.
- Damaged ABS wires or brake lines: always unclip gently; do not let lines hang.
- Reused old noisy parts: If sway bar links, control arm bushings, tie rod ends are worn, new struts won’t fix symptoms — inspect and replace as needed.
- Wrong part: wrong length or mount can change ride height, steering geometry. Verify part match.

Tips and tricks (practical)
- Work one side at a time so you have the other side as reference.
- Take pictures before removal — helps during reassembly.
- Label hardware and components or keep in small bags.
- Replace end links or mounts if old — this saves rework.
- If you’re new to tools, practice removing/torquing bolts on an old car or scrap first.
- If rust is extreme, consider replacing nuts/bolts at the same time.

Time & cost estimate
- Parts: OE or quality aftermarket full strut assemblies: 0–0 each (front/rear vary). Labor: 1–3 hours per corner for a DIY beginner, shop labor higher.
- Alignment: –0.

Final safety & professional reminder
- If at any point bolts won’t budge, springs/compressors worry you, wiring or hub looks damaged, or you don’t have the proper torque tool or manual, stop and consult a professional. This is a safety-critical repair (affects steering, braking, and control).

Summary checklist before you drive:
- New struts installed and hardware tightened to spec.
- Brake/ABS lines reattached and undamaged.
- Wheels torqued properly.
- Both sides replaced (recommended) or at least pairs matched.
- Professional wheel alignment completed.

That’s the concise, practical guide — replace full assemblies if you’re a beginner, always use jack stands, never rush spring compression work, and get an alignment afterwards.
rteeqp73

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