Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Jeep Grand Cherokee WH WK factory workshop and repair manual download

1) Quick theory — why intake/manifold cleaning is needed
- Sources of deposits: blow‑by oil and PCV vapors, EGR soot, incomplete combustion soot/varnish. These condense on the throttle, intake manifold runners, EGR ports and (on DI engines) the back of the intake valves.
- What deposits do: restrict airflow, change flow distribution between cylinders, foul sensors (MAF, MAP, IAT, throttle position circuitry idle air passages), prevent throttle plate from sealing, block EGR ports and idle control passages, and cause valve sealing issues on DI engines. Result: rough idle, misfires, reduced power, poor fuel economy, unstable idle, and diagnostic trouble codes.
- Why cleaning fixes it: removing carbon/varnish restores designed airflow, restores sealing and proper valve function, clears EGR and PCV passages so the intended recirculation/venting happens, and returns sensor readings to expected ranges so the engine control unit (ECU) can manage fueling and timing correctly.

2) Diagnose before you clean (ordered)
- Scan ECU for codes and record fuel trims, misfires, MAP/MAF readings, and long/short term fuel trim (LTFT/STFT). Confirm symptoms (idle, throttle response, power loss).
- Perform basic checks: vacuum leaks, ignition and fuel system condition, MAF sensor cleanliness/operation, and compression/secondary ignition if misfires present. Only proceed to intake cleaning if diagnostics point to restricted airflow/deposits or EGR/PCV/clogging as the likely cause.

3) Preparation (ordered)
- Gather tools: scan tool, safety gear, throttle body cleaner, intake/manifold-safe solvent, brushes, rags, gasket set, replacement PCV and EGR gaskets/valves if needed. For heavy valve carbon (DI engines) have walnut-blasting equipment or a specialist.
- Safety: work on a cool engine, disconnect battery if removing components electrically, isolate intake sensors and protect electrical connectors. Prevent solvent from entering cylinders unless you intentionally remove the intake manifold and block off ports.

4) Access and inspection (ordered)
- Remove intake ducting, airbox, and MAF as required to expose throttle body and manifold.
- Inspect throttle plate, idle air passages, EGR valve and ports, PCV valve/hose, and intake runner surfaces. Note where carbon is heavy and whether deposits are upstream (throttle) or deeper in manifold/runners/valves.

5) Component‑by‑component cleaning methods and why each is done (ordered)
- Throttle body and idle passages:
- Method: spray approved cleaner, manually open the throttle plate and brush/pull carbon, clean idle air passages and bores.
- Theory/fix: removes buildup that prevents the throttle plate from seating and idle air control from metering bypass air; restores idle control and correct throttle response and TPS/idle-dependent sensor readings.
- Intake manifold runners and plenum:
- Method: remove manifold if heavy buildup; solvent soak/brush or use media blasting for heavy scale. Ensure ports/gaskets are cleaned or replaced.
- Theory/fix: restores even flow distribution to cylinders, reduces localized rich/lean conditions, and allows EGR flow as designed. Improves power and fuel trim balance.
- EGR valve and passages:
- Method: clean or replace EGR valve; remove carbon from passages so the valve can open/close freely.
- Theory/fix: fixes excessive or restricted EGR flow that causes rough idle, hesitation, and increased soot deposition.
- PCV system:
- Method: replace PCV valve and clean hoses; remove oil traps/condensate.
- Theory/fix: reduces oil vapor fed back to intake that forms varnish; stabilizes crankcase ventilation and reduces future deposit buildup.
- Intake valves (DI engines or severe valve carbon):
- Method: walnut shell blasting or professional mechanical cleaning (walnut blasting is industry standard for heavy valve carbon).
- Theory/fix: DI engines don’t wash valves with fuel, so carbon causes valves not to seal and disturbs mixture/flow; removing carbon restores valve sealing, compression consistency, and correct air delivery to each cylinder, curing misfires and poor fuel trims.

6) Reassembly and sealing (ordered)
- Replace all intake/throttle/EGR/PCV gaskets and seals. Torque to OE specs to prevent vacuum leaks.
- Reinstall MAF or any sensors with clean connections. Replace air filter if contaminated.

7) Relearn and verification (ordered)
- Clear ECU codes and captured fuel trims.
- Perform idle relearn / adaptation if required by vehicle (some ECUs relearn automatically after driving; some need a specific idle/scan tool procedure).
- Road test and monitor MAF/MAP, LTFT/STFT, misfire counters, and idle stability. Confirm symptoms gone and fuel trims returned to normal.

8) How each repair action fixes specific faults (concise mapping)
- Throttle plate cleaning → fixes sticking throttle/poor idle/idle surge by restoring proper airflow metering and throttle seating.
- Idle passage cleaning → restores controlled bypass air path so idle speed stabilizes.
- Intake manifold runner cleaning → fixes roughness and power loss caused by uneven air distribution and blocked passages.
- EGR cleaning/replacement → fixes excessive soot, rough idle and poor combustion caused by stuck/blocked EGR.
- PCV cleaning/replacement → reduces oil vapor deposition that accelerates future buildup and fouling of sensors/valves.
- Walnut blasting intake valves (DI) → fixes misfires, high hydrocarbon emissions, poor fuel trims and loss of power due to poor valve sealing and disturbed mixture.

9) Important cautions (ordered)
- Do not spray large volumes of solvent into the throttle bore with the engine running — risk hydrolocking or washing sensors.
- On DI engines, chemical throttle/manifold cleaning won’t fix valve carbon; walnut blasting or valve removal is needed.
- Always replace intake and throttle body gaskets; a vacuum leak after cleaning will negate benefits.
- If codes persist after cleaning, recheck for ignition/fuel/compression faults — carbon cleaning only fixes airflow and sealing-related causes.

10) Expected outcomes
- Restored idle stability, reduced misfires (if caused by deposits), improved throttle response and power, normalized fuel trims and sensor readings, fewer EGR/PCV-related codes.

End.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions