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Massey Ferguson MF135 and M148 tractor factory workshop and repair manual download

- Safety first (read this before doing anything)
- Wear safety glasses, gloves, steel-toe boots and hearing protection as needed.
- Work on a level surface, use quality jack stands rated for the tractor weight — do not rely on a hydraulic jack only.
- Disconnect the battery to avoid accidental starter engagement.
- Keep a fire extinguisher and first aid kit nearby.
- Consult an official Massey Ferguson MF135 service manual for drawings, torque specs, and sequences; what follows is practical guidance but does not replace the manual.

- Overview of the job (what “input shaft replacement” usually means)
- The input shaft transfers engine/clutch torque into the gearbox. Replacement normally involves removing the gearbox or splitting the housing, removing gears/bearings/circlips, pulling the shaft, fitting a new shaft or new bearings/seals on the old shaft, and reassembling with correct clearances and torques.
- You will commonly need to replace bearings, seals, gaskets and possibly snap rings or worn splined parts. The shaft itself is replaced if splines are damaged or bent.

- Tools you should have (detailed descriptions and how to use each)
- Socket set and ratchet (metric and imperial sizes often required)
- Description: range of deep and shallow sockets, 3/8" and 1/2" drive ratchets and extensions.
- How to use: select correct socket size, attach to ratchet, turn fasteners with steady pressure. Use extensions for recessed bolts.
- Torque wrench (click-type, appropriate range e.g., 10–200 Nm or 10–150 ft·lb)
- Description: wrench that clicks at a set torque.
- How to use: set required torque, tighten bolt until click, do not use for loosening. Essential to get gearbox fasteners and bearing preload correct.
- Breaker bar (long-handled bar)
- Description: long bar for extra leverage.
- How to use: fit a socket and use steady force to break loose stubborn bolts before using ratchet.
- Combination wrench set (open-end/box-end)
- Description: individual wrenches for bolts where sockets won’t fit.
- How to use: hold head still with wrench while loosening with socket on the nut or for access in tight spaces.
- Screwdrivers (flat and Phillips, variety of sizes)
- Description: for prying covers and removing small fasteners.
- How to use: use correct tip size; leverage gently to avoid damaging gasket surfaces.
- Hammer and soft-face mallet (rubber or dead blow)
- Description: metal hammer for stubborn parts, soft mallet for tapping without damage.
- How to use: use carefully to avoid damage; soft mallet for aligning parts, metal hammer with punch for stubborn drift pins.
- Punch and drift set (various diameters)
- Description: hardened steel punches to drive out pins, bearings, or seals.
- How to use: place punch on the component edge and tap with hammer; control alignment to avoid damage.
- Snap-ring (circlip) pliers (internal and external)
- Description: pliers with tips to remove/install circlips.
- How to use: match internal/external type to the ring; compress/expand the ring gently and lift out or replace into groove.
- Bearing puller / gear puller (two- or three-jaw)
- Description: arms clamp behind the bearing or gear and a central forcing screw pulls the shaft end.
- How to use: position jaws behind the bearing, tighten center bolt steadily until bearing lifts free. Protect shaft threads.
- Hydraulic press (bench press) or heavy-duty arbor press (or access to one)
- Description: press provides controlled force to remove/install bearings and bushings.
- How to use: use appropriate-sized receiving cup and drivers. Press slowly and evenly; never press on gear teeth—apply force to bearing race only.
- Why required: many gearbox bearings are interference fit and cannot be removed/installed by hand or simple pullers safely.
- Bearing driver / seal driver set (various diameters)
- Description: hardened discs or sleeves that let you drive new bearings and seals squarely.
- How to use: place driver on bearing outer/inner race as instructed and strike with mallet; keep square to avoid damage.
- Punch-like pilot bearing puller or slide hammer (if pilot bearing present)
- Description: for removing pilot bearings or sealed bearings behind shafts.
- How to use: follow tool instructions; a slide hammer can extract stuck bearings when puller jaws can’t get behind them.
- Hydraulic transmission jack, engine hoist, or sturdy floor jack and gearbox jack-adapter
- Description: supports and moves heavy gearbox safely.
- How to use: support gearbox under center of gravity, raise/lower slowly when removing or installing the gearbox.
- Why required: gearbox is heavy and awkward; fall risk without proper support.
- File and fine emery cloth / parts cleaner and lint-free rags
- Description: for light burr removal and cleaning surfaces.
- How to use: remove burrs gently; clean mating surfaces thoroughly before reassembly.
- Seal puller and scraper
- Description: removes oil seals and old gasket material.
- How to use: hook under seal lip and pry carefully; scrape gasket faces flat without gouging.
- Gasket maker / RTV sealant (if specified)
- Description: silicone-based sealant for gearbox covers when required.
- How to use: apply thin bead as specified by manual; avoid excess that can enter oil passages.
- Dial indicator with magnetic base (for shaft endplay/runout checks)
- Description: measures small movements or runout precisely.
- How to use: mount base to stable surface, contact shaft face, zero indicator, check endplay by pushing/pulling shaft.
- Why required: ensures correct pre-load and end float after reassembly.
- Feeler gauges / metric calipers / micrometer
- Description: measure clearances and shaft dimensions precisely.
- How to use: measure endplay and bearing clearance to manual specs; replace parts if out of tolerance.
- Penetrating oil and anti-seize / gear oil (correct grade)
- Description: frees rusted bolts; anti-seize for reassembly; fill with correct gearbox oil afterwards.
- How to use: soak fasteners beforehand; apply anti-seize lightly to threads on reassembly.
- Replacement gaskets, seals, bearings, and the input shaft or input-shaft kit
- Description: new parts to replace worn components (detailed below).
- How to use: install bearings and seals per instructions and torque bolts to spec using torque wrench.

- Extra/optional tools that make the job much easier or safer (why they’re required)
- Service manual or gearbox exploded diagrams
- Why: lists torque specs, clearances, parts numbers, and correct sequences — indispensable.
- Hydraulic press (if you don't already have one)
- Why: many bearings and tight-fit gears require a press.
- Transmission jack or engine hoist
- Why: gearbox removal and reinstallation are heavy and awkward; a jack prevents injury and damage.
- Impact wrench (air or electric)
- Why: speeds removal of stubborn bolts; not required but handy.
- Heat source (propane torch) and induction heater
- Why: controlled heat helps free pressed-on gears or bearings; do NOT overheat or damage seals.

- Preparatory steps (what to do before starting)
- Gather parts and tools, clear workspace, read service manual sections for MF135 gearbox.
- Drain gearbox oil into a container; dispose/regenerate properly.
- Mark positions of linkage, shifter detents, clutch housing bolts and PTO driveshaft orientation with paint or scribe marks so you can reassemble to original positions.
- Support tractor securely on stands, remove wheels if necessary to access gearbox and clutch housing.

- General disassembly sequence (high-level; follow your manual for exact bolt locations and sequences)
- Remove clutch linkage, PTO shafts and external linkages attached to the gearbox.
- Remove bellhousing/clutch assembly from engine — note clutch alignment and keep pressure plate and disc in order.
- Support gearbox with transmission jack, disconnect from engine and lower gearbox out of the tractor.
- Remove gearbox covers and inspection plates.
- Remove ancillary components blocking the input shaft (countershafts, selector forks, syncro hubs if present).
- Remove retaining circlips and slotted nuts holding the input shaft bearings/gears — keep components in order and bag fasteners.

- How to extract the input shaft (practical tips)
- Inspect for obvious retaining hardware: snap rings, bolts or nut on the shaft end, a taper fit in the front bearing.
- Remove snap rings/speed nuts first using correct pliers.
- Use a bearing puller on the gear or bearing race — protect shaft threads with cardboard or a sleeve.
- If gear or bearing is pressed tight, use the press to push the shaft out from the housing or to press off the bearing from the shaft.
- Use penetrating oil and gentle tapping (soft mallet) to help free stuck parts; avoid hitting gears directly.
- Use the dial indicator and feeler gauges to document endfloat and positions so reassembly matches original geometry.

- Inspection — what to check once the shaft is out
- Splines: check for rounding, corrosion or flattened splines; damaged splines usually mean shaft replacement.
- Bearing races: check inner and outer races for pitting, brinelling or discoloration from overheating.
- Shaft straightness: roll on flat surface or check with dial indicator for runout.
- Gear teeth: inspect for wear, chipped teeth or uneven wear patterns.
- Oil seals and bearing bores: check for scoring or oval bore shapes; housings may need light machining if out-of-round.

- What replacement parts are commonly required and why
- Input shaft (complete) — replace if splines are worn, shaft is bent, or has deep scores.
- Why: worn splines cause clutch slippage, looseness and engagement problems.
- Bearings (tapered roller or ball bearings used on input shafts) — replace whenever shaft removed.
- Why: bearings are inexpensive relative to labor; reused bearings often fail prematurely after disassembly.
- Oil seals and gaskets (all gearbox cover seals)
- Why: seals are cut or deformed during disassembly and must be replaced to prevent leaks.
- Circlips/snap rings and nuts/washers (retain hardware)
- Why: these are often single-use or stressed; replace to ensure retention.
- Thrust washers or spacers (if found worn)
- Why: control endfloat; worn washers cause excessive shaft movement.
- Clutch spline sleeve or input gear (if worn)
- Why: if mating gear or clutch hub splines are damaged, new shaft alone won’t solve engagement problems.
- Bearing seals/retainers and pilot bearing (if present)
- Why: it’s best practice to renew all seals and bearings while opened.
- Gasket kit for gearbox (complete set)
- Why: convenient for replacing all sealing surfaces in one job.

- How to install the new shaft or bearings (key points)
- Clean everything thoroughly: solvent, compressed air (wear eye protection), lint-free rags.
- Press new bearings onto shaft using a bearing driver that contacts the correct race (inner vs outer) — pressing on the wrong race can damage bearings.
- Fit new seals and gaskets carefully; use a thin coat of oil on rubber lips to ease installation.
- Reinstall shaft into gearbox; when pressing gears/bearings back into housing, support the housing and use the press or driver to keep parts square.
- Install snap rings/nuts to the recommended torque using torque wrench and thread-locker where specified in the service manual.
- Check shaft endfloat with dial indicator and adjust with specified shim or thrust washer thickness as per manual.
- Reassemble remaining gears, forks, and covers. Ensure shift forks engage correctly and forks/guides are aligned.

- Final checks, fill, and test
- Torque all fasteners to the exact values from the MF135 service manual.
- Refit gearbox to tractor using transmission jack, align with engine carefully using clutch alignment tool when fitting clutch disc.
- Reconnect linkages and PTO shafts, refill gearbox with correct grade and volume of oil.
- Run the tractor in a safe area, check for leaks, unusual noises, and verify all gears engage smoothly.
- After initial short test, recheck torque and fluid level.

- Practical tips for a beginner (to avoid common errors)
- Do not reuse bearings or seals — replacement is cheap insurance.
- Label parts and fasteners as you remove them (bags and masking tape) to keep correct order.
- Use proper lifting gear; dropping a gearbox or shaft can injure you and ruin parts.
- If you can’t press bearings, consider taking the shaft and bearings to a local machine shop that has a press.
- If unsure about measuring shim or endplay, get help from a knowledgeable mechanic or use the service manual’s specified shim packs.

- Common problems and solutions
- Stuck pressed-on gear: use heat (controlled) on the gear/housing and a press; do not overheat (risk of damaging temper or bearings).
- Bent shaft: replace shaft; straightening is unreliable for splined shafts.
- Excessive endplay after rebuild: check thrust washer thickness, bearing seats, and confirm correct bearing orientation.

- Final note on parts sourcing
- Use OEM Massey Ferguson parts or high-quality aftermarket equivalents. Part numbers and torque specs are in the MF135 service manual or parts catalogue. Buying a “bearing and seal kit” for MF135 transmission often saves time.
- Replace both input shaft bearings even if only one feels bad — they’re inexpensive relative to the work done.

- Quick checklist before you start (in short)
- Service manual yes, correct parts yes, press or shop access yes, transmission jack yes, safety gear yes, clean work area yes, patience yes.

End.
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