Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Nissan YD22DDTi engine factory workshop and repair manual download

Tools & supplies
- New serpentine (drive) belt sized for your exact vehicle/year (check parts fiche or dealer). Consider replacing tensioner/idler if >80k km or noisy.
- Socket set (metric): 10–19 mm. Common sizes for the YD22 tensioner are 14 mm or a 3/8" or 1/2" square recess — bring both socket/ratchet sizes or a serpentine tool set.
- 3/8" and 1/2" ratchets and breaker bar (long handle helps).
- Serpentine belt tool (thin long handle) or long breaker bar/ratchet extension to reach tensioner.
- Torque wrench (for tensioner pivot bolt if removed).
- Flat screwdriver or small pry bar (for routing help).
- Jack and jack stands only if you need to raise the vehicle for access.
- Gloves, safety glasses, rags, light.
- Pen and phone/camera to record belt routing if no diagram under hood.

Safety first
- Work with engine OFF, key removed. For extra safety you may disconnect the negative battery terminal to prevent accidental cranking.
- Allow engine to cool completely before working around pulleys or the exhaust.
- If you raise the vehicle to access lower pulleys, use jack stands on a flat surface.
- Keep fingers and tools clear of fan/blades and rotating parts when testing.
- Hold the tensioner tool firmly; the spring can snap back.

Step‑by‑step replacement

1) Prepare and inspect
- Park on level ground, set parking brake. Open hood and locate the drive belt routing diagram (often under the hood or on the radiator shroud). If none present, take a clear photo of the existing routing before removal.
- Visually inspect pulleys, tensioner, idler, alternator, crank pulley, AC compressor and power steering pulley for play, rust, wobble or rough bearings. Replace tensioner/idler if noisy, seized or has excessive play.

2) Identify the tensioner and determine tool fit
- Locate the automatic belt tensioner (spring-loaded) — a pulley mounted on an arm. Inspect the tensioner head: it will have either a square recess for a ratchet drive or a hex/bolt head. Select the appropriate ratchet/socket or serpentine tool that fits squarely.
- Note direction the tensioner moves to relieve tension (watch the pulley and move the tool a little to see which way slackens the belt).

3) Relieve belt tension and remove old belt
- Position your ratchet/breaker bar or serpentine tool into the tensioner square/bolt. Use the long handle to get good leverage.
- Rotate the tensioner in the direction that releases tension (usually toward the engine block, but confirm on your tensioner). Hold the tensioner in the released position.
- While holding it, slide the belt off the easiest pulley (usually the alternator or idler) and slowly release the tensioner back.
- Remove the belt from the rest of the pulleys and pull it out.

How to use the tool (practical detail):
- Use a long-handled breaker bar or dedicated belt tool for steady controlled movement — a short ratchet can slip out of the recess. Insert the drive fully; never pry with an ill-fitting tool.
- Keep your body out of the arc of the tool in case it slips. Hold the tool and remove the belt while the tensioner is held back; do not let go suddenly.

4) Inspect components thoroughly
- Spin each pulley by hand (with engine off) to check for smooth operation and no free play. Replace any pulley that is noisy, rough or has play.
- Check belt routing once more. If oil/coolant has contaminated the old belt, locate and fix leak before fitting the new belt.

5) Install the new belt
- Route the new belt following the routing diagram/photo. Ensure the ribs of the belt sit properly in the grooves on each ribbed pulley and that the non‑ribbed side is on smooth idler/AC compressor faces as applicable.
- Rotate the tensioner again with the tool and slip the belt over the final pulley (usually the easiest-to-access pulley). Keep tensioner held, seat the belt fully into all pulley grooves, then slowly release tensioner to apply tension.
- Visually confirm the belt is centered in all grooves and not twisted.

6) Final checks
- If you removed any bolts on the tensioner or idler, torque them to factory spec (consult manual). If you only used the tensioner tool, no torque step is necessary beyond reinstalling any removed fasteners.
- Reconnect negative battery terminal if disconnected.
- Start engine and observe belt operation: listen for squeaks, watch tracking on pulleys. Let engine run at idle and visually inspect for correct alignment and no wobble.
- Shut off engine and re-check belt seating and tension. If you have a belt tension gauge or service spec, verify tension against spec. Otherwise, on an automatic tensioner a properly seated belt should not exhibit slack or slip.

Common pitfalls & how to avoid them
- Wrong belt routing — always photograph or use the factory routing diagram.
- Using the wrong tool or poor leverage — use a long breaker bar or proper serpentine tool to avoid rounding the tensioner fitting or tool slippage.
- Reusing a worn tensioner/idler — if bearings feel rough or the tensioner arm is slow to return, replace it when installing the new belt.
- Contaminating the new belt with oil or coolant — clean any leaks before installing the new belt.
- Installing the belt backwards or with ribs misaligned — ensure ribbed side seats on grooved pulleys.
- Letting the tensioner snap back uncontrolled — hold the tool in position and release slowly.
- Not checking pulley condition — a worn pulley will rapidly destroy a new belt.

Replacement parts recommended
- New serpentine belt (exact OEM/aftermarket part matched to your vehicle model/year).
- Tensioner assembly (recommended if >80,000 km, noisy, or if you see rubber deterioration).
- Idler pulley(s) if noisy or if the bearing shows play.
- Optional: belt tension gauge (for manual tension systems), anti-seize on any removed bolts (light).

Estimated time
- 30–90 minutes depending on access and whether you replace tensioner/idler.

That’s the procedure — use the correct belt number for your exact YD22DDTi vehicle year/trim, use a long-handled ratchet or serpentine tool on the tensioner, replace worn pulleys/tensioner, and verify alignment and operation before finishing.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions