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Nissan Skyline R32 engine factory workshop and repair manual download

Tools & consumables
- Floor jack + 2 quality jack stands (or ramps) — support the car, not just the jack.
- Wheel chocks.
- Large drain pan (6–10 L).
- Ratchet + extensions, 6–point sockets and spanners (8–19mm common sizes).
- Hex/Allen/torx set (some fill/drain plugs use hex).
- Breaker bar.
- Torque wrench (essential for reinstall).
- Fluid pump (hand or electric) with long hose for filling through fill hole or dipstick tube.
- Funnel and long flexible spout.
- Disposable gloves, safety glasses, shop rags.
- Scraper for pan gasket (automatic).
- New crush/sealing washer(s) for drain plug(s).
- For automatic: new pan gasket and transmission filter (paper/screen), and new pan bolts if specified.
- Clean brake cleaner or degreaser.
- Correct replacement fluid (see notes below).
- Waste fluid container/absorbent and place to dispose of old ATF legally.

Safety precautions (non-negotiable)
- Work on a flat, level surface. Chock wheels.
- Use jack stands rated for the car’s weight — do not rely on the jack.
- Transmission fluid is hot after driving. Let drivetrain cool or warm (see step) and wear gloves.
- Protect skin/eyes from fluid. Clean spills immediately (slippery hazard).
- Dispose of used fluid per local regulations.
- If lifting the car on ramps or stands, ensure stable placement before crawling under.

Which procedure to use?
- R32 Skylines came with both manual and automatic transmissions. Pick the correct section below (manual or automatic). If unsure, check for a manual shifter or automatic gear selector first.

General notes about fluids & parts
- Manual transmissions: commonly use GL‑4 gear oil (75W‑90) in Nissan manuals. Use OEM spec from the factory manual or equivalent high-quality GL‑4 gear oil. Qty ≈ 2.5–3.5 L depending on gearbox — check factory capacity.
- Automatic transmissions: use the OEM ATF specified for your model/year (Nissan Matic type used on many older Skylines). Quantity is much larger for a full fluid + torque converter change — for a pan drain/refill you’ll replace ~3–5 L; full flush is 8–10 L. Consult factory spec.
- Always replace drain plug crush washer(s). For auto pan service replace pan gasket and filter.

A. Manual transmission — drain & refill (step-by-step)
1) Prep
- Warm the car by driving briefly (5–10 min) to bring fluid to operating temp; warm fluid drains better. Park on level surface, chock front wheels if doing rear drain or vice versa.
- Securely jack the car and set on stands so the car is level.

2) Identify drain & fill plugs
- Locate the transmission drain plug on the underside (bottom of case) and the fill plug on the side (higher up). The fill plug is used to set level — fill until fluid reaches bottom of fill hole. Clean area.

3) Drain
- Position drain pan under drain plug.
- Loosen and remove drain plug with appropriate socket/hex. Let fluid drain completely. Tip: if plug is stubborn, break it loose with a breaker bar. Watch for hot fluid.
- Inspect the old fluid color and metal particles. Small fine particles are normal; large chunks mean gearbox wear — stop and inspect.

4) Replace crush washer & reinstall drain plug
- Clean drain plug and mating surface. Install new crush/sealing washer.
- Reinstall and hand‑thread to avoid cross-threading, then tighten to factory spec. If you don’t have the spec, snug securely — don’t over-torque.

5) Refill through the fill hole
- Remove fill plug. Using a fluid pump, pump the correct amount of gear oil into the fill hole until oil begins to just show at the bottom of the fill hole. For most manuals fill until oil barely drips out of the fill hole — that is the correct level.
- Reinstall fill plug with new crush washer if applicable. Torque to spec.

6) Final checks
- Clean area, lower vehicle, test drive for a short distance, re-check for leaks and re-torque plugs if required.
- Dispose of fluid properly.

Tool usage notes
- Fluid pump: Insert hose to the fill hole; pump until fluid is seen at fill hole. This avoids spilling and is much easier than trying to pour.
- Torque wrench: use to tighten fill/drain plugs to specified torque; prevents snapping bolts or leaks.
- Breaker bar: use for initial loosening of stubborn plugs, then switch to ratchet.

Common manual pitfalls
- Overfilling/underfilling (level must be at bottom of fill hole).
- Forgetting to replace crush washer — leaks follow.
- Cross-threading fill plug — always hand-thread first.
- Not supporting car safely.

B. Automatic transmission — pan drain, filter & refill (step-by-step)
1) Prep & warm-up
- Warm engine/transmission to normal operating temperature (drive 10–15 minutes). Warm fluid improves drain of torque converter/pan.
- Park on level surface, set park, chock wheels, jack and support on stands.

2) Locate pan & drain
- Some R32 automatics have a small drain plug in the pan; if present use that. If not, you must loosen pan bolts to drop the pan and allow fluid to drain (have pan catch ready).
- Place drain pan under transmission pan.

3) Remove valve body/low bolts properly
- If pan has a drain plug, remove and drain. If not, loosen bolts across one side and let pan tilt to allow fluid to drain slowly while holding remaining bolts until filter is accessible. Remove pan carefully (fluid will flow out).
- Drop pan and set aside.

4) Replace filter and clean pan
- Remove old filter (it will pull off). Some filters have O-rings — replace them accordingly.
- Clean magnet(s) and inside of pan thoroughly; inspect for metal flakes. Small fine shavings okay; sizable chunks are bad sign.
- Replace pan gasket with new one. If pan fasteners have torque-to-yield or specified replacement bolts, replace as required.

5) Reinstall pan & torque
- Install new gasket, position pan, hand-thread bolts. Tighten in a criss-cross pattern to specified torque gradually.
- If pan has a drain plug or a transmission case fill plug, ensure crush washer replaced.

6) Refill
- Start by filling the transmission with the correct ATF using a fluid pump through the dipstick tube or designated fill port. For a pan service you typically add about the amount you drained (usually 3–5 L) but top up per dipstick level.
- Start engine and cycle through gears (P–D–N–R as appropriate) to circulate fluid; with engine idling and transmission at operating temp check fluid level on dipstick per factory procedure (hot vs cold measurement). Add fluid slowly to reach proper level.

7) Final checks
- Check for leaks under the pan and at pan bolts, recheck level after a short drive and adjust as needed.
- Dispose of old fluid properly.

Tool usage notes (automatic)
- Pan removal: use appropriate socket; loosen bolts gradually and uniformly — do not pry pan off by force (may bend).
- Filter: usually just pulls off or is held by 2 bolts. Clean mating surfaces, install new filter firmly and ensure any O‑rings/seals are positioned.
- Dipstick fill with pump: pump slowly and check level per dipstick procedure to avoid overfill.

Common automatic pitfalls
- Not warming transmission — cold level reading is misleading.
- Overfilling — causes foaming, poor shifting, overheating.
- Not replacing pan gasket or filter — leads to leaks or contamination.
- Cross-threading pan bolts or overtightening — can distort pan or strip threads.
- Not torquing pan bolts in sequence — uneven gasket crush and leaks.

Inspection & follow-up
- Inspect drained fluid: dark burnt smell or heavy metal particles = internal problems; consult specialist.
- Re-check bolts and fluid level after 50–100 km.
- Keep records of fluid type and date/mileage for future maintenance.

Replacement parts to have on hand
- Drain plug crush washer(s).
- For automatic: new transmission pan gasket, transmission filter, pan bolts if OEM recommends replacement.
- Optional: new fill plug crush washer, new pan magnets if corroded.

Final note
Follow the factory service manual for exact fluid specification, fill volumes, plug sizes, and torque specs. If you need those exact numbers, consult the R32 Skyline service manual for your specific model/transmission.

Done.
rteeqp73

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