Toyota B 2B engine factory workshop and repair manual digital
Toyota B 2B engine factory workshop and repair manual
on PDF can be viewed using PDF reader like adobe , or foxit or nitro
File size 26 Mb in 269 pages searchable
Contents
General
Engine Tune-up
Engine SERVICE
Lubrication System
Cooling System
Fuel System
EDIC System
Starting System
Charging System
SST & Service Specifications
The B is a 3.0 L inline-four eight-valve OHV diesel engine. Compression ratio is 21:1. Output is 80 hp (60 kW) at 3,600 rpm with 141 lb·ft (191 N·m) of torque at 2,200 rpm, although later versions claim 85 PS (63 kW).
2B
The 2B is a 3.2 L inline 4 eight valve OHV diesel engine. Compression ratio is 21:1. Output is 93 hp (69 kW) at 2,200 rpm with 159 ft·lbf (215 N·m) of torque at 2,200 rpm.
Applications
Land Cruiser (BJ41/44 JDM)
Coaster (BB10/11/15)
Toyota B 2B engine factory workshop and repair online digital download
- Safety first (read once, then proceed)
- Wear eye protection and nitrile or mechanic gloves to prevent chemical burns from cleaner and cuts from metal parts.
- Work with engine off, key removed, and engine cool. Disconnect the negative battery terminal before touching electrical connectors.
- Work in a well-ventilated area when using cleaners; avoid open flames.
- Tools you should have (detailed descriptions and how to use each)
- Ratchet handle and socket set
- What it is: a hand tool with interchangeable sockets to remove bolts/nuts.
- How to use: pick the socket that fits snugly on the bolt head, attach to the ratchet, turn counterclockwise to loosen and clockwise to tighten. Use an extension to reach recessed bolts.
- Combination wrench set (open-end and box-end)
- What it is: fixed-size wrenches for bolts where a socket won't fit.
- How to use: choose the correct size, place the box-end over the bolt and pull steadily; use short strokes in tight spaces.
- Screwdrivers (flathead and Phillips)
- What they are: manual drivers for screws and clamps.
- How to use: match tip size to screw head, press down and turn; for hose clamps, use flathead to pry off or rotate clamp screw.
- Needle-nose pliers
- What they are: pliers with long narrow jaws for gripping small parts and clamps.
- How to use: squeeze gently to remove clips, pull vacuum hoses, or hold small components.
- Pliers or hose-clip pliers
- What they are: used to compress spring-style hose clamps or remove stubborn vacuum hoses.
- How to use: compress the clamp, slide it back, or twist and pull the hose off the fitting.
- Throttle body / carburetor cleaner (spray can) or dedicated IAC cleaner
- What it is: solvent spray that removes carbon and varnish from throttle bodies and idle valves.
- How to use: spray directly on carboned parts, let soak briefly, wipe with a clean rag or soft brush; follow label instructions and ventilate area.
- Clean rags and a soft-bristled toothbrush or small brass brush
- What they are: rags for wiping solvent; brush for scrubbing carbon without damaging metal.
- How to use: apply cleaner, agitate gently with brush, wipe away loosened deposits.
- Multimeter (digital)
- What it is: tool to measure voltage, continuity, and resistance on electrical components.
- How to use: set to appropriate range (ohms for resistance, volts DC for battery/connector), probe across terminals to test continuity/resistance per spec.
- Small pick or thin screwdriver (for gasket removal)
- What it is: helps remove old gasket material without gouging mating surfaces.
- How to use: gently scrape off gasket residue; avoid digging into the metal.
- Torque wrench (recommended but not strictly required)
- What it is: a wrench that tightens bolts to a specified torque.
- How to use: set required torque and tighten until wrench clicks. Prevents over-tightening fragile valve housings.
- Disposable gloves and eye protection (reiterated)
- What they are: protectors against chemicals and debris.
- How to use: wear before cleaning or handling solvents.
- Locating the idle air control function on a Toyota B/2B engine (brief)
- On many older Toyota B-series engines the idle control function can be a small solenoid or valve mounted to or near the throttle body or intake manifold — the part is often called Idle Air Control Valve (IACV) or Idle Speed Control (ISC) valve. Look for a small cylindrical metal valve with an electrical connector and 2–3 mounting screws on the throttle body area.
- Step-by-step procedure to clean, test, or replace the idle air control valve (bullets only)
- Disconnect negative battery terminal and wait a few minutes.
- Visually locate the IACV/ISC on the throttle body or intake manifold; identify its electrical connector and mounting bolts.
- Unplug electrical connector: press the locking tab and pull straight out; use a small flat screwdriver to lift a stuck tab if needed.
- Remove vacuum hoses attached to the valve (if present) by squeezing or prying clamps off with pliers; mark hoses if multiple so reassembly is correct.
- Remove mounting bolts using the correct socket or wrench; keep bolts and any gasket(s) in a clean place.
- Withdraw the valve assembly carefully; observe the plunger/shaft and seat area for carbon build-up, scoring, or seized movement.
- Clean the valve:
- Spray throttle body/IAC cleaner on the plunger, seat, and valve body.
- Agitate gently with a toothbrush or soft brush to remove carbon.
- Wipe clean with a rag; repeat until residue is gone.
- Do not soak any rubber electrical connector or O-ring excessively; replace O-ring if visibly cracked.
- Bench-test the valve electrically:
- Set multimeter to ohms and measure resistance across the solenoid terminals; compare to specification if available (typical values vary — consult repair manual or expect low hundreds of ohms on many solenoids).
- Check for continuity (no open circuit). If you know the valve is a 12V actuator you can briefly apply 12V battery power to see if the plunger moves (only if you are comfortable and careful — clamp leads securely and do not overheat).
- Inspect mounting surface and replace or clean gasket:
- Remove old gasket material with pick; clean mating surfaces.
- Install a new gasket or use a clean reusable gasket if in good shape.
- Reinstall the valve:
- Position valve, hand-thread bolts to avoid cross-threading, then tighten. If you have a torque wrench, tighten to the manufacturer spec; if not, tighten snugly but avoid over-torquing.
- Reconnect vacuum hoses and electrical connector.
- Reconnect battery negative terminal.
- Start engine and observe idle:
- Let engine warm to operating temperature.
- Idle should be smooth and stable; if idle erratic, check for vacuum leaks and secure connections.
- Clear ECU/learn idle if needed:
- Some systems relearn idle after battery disconnect or require a simple drive cycle; consult manual for learning procedure.
- How to use the multimeter for basic testing (short guide)
- Resistance test: set to ohms, place leads on the valve terminals, read value; infinite = open coil (bad); extremely low or zero = short (bad).
- Voltage test (with wiring connected and key on): set to DC volts, probe harness connector back-probes while engine/key on to verify supply voltage (typically battery voltage). If no supply, the problem may be wiring/fuse/ECU.
- Continuity to ground: check for broken harness or bad ground.
- Signs that cleaning is enough vs. replacement required
- Cleaning likely sufficient if:
- Valve plunger moves freely after cleaning.
- Multimeter shows plausible resistance and continuity.
- No obvious electrical damage or broken connector pins.
- Idle stabilizes after cleaning.
- Replace valve if:
- Plunger is scored, pitted, or mechanically seized.
- Multimeter shows open circuit or shorted coil.
- Electrical connector pins are corroded or broken.
- Valve repeatedly sticks after cleaning or idle problems persist with correct vacuum and fuel delivery.
- Replacement recommended if OEM valve is cheap relative to time/effort or vehicle is critical to use.
- What replacement part you might need
- Part name: Idle Air Control Valve / Idle Speed Control Valve / ISC Valve for Toyota B-series (confirm exact name with parts supplier).
- How to pick the correct part:
- Match engine code (2B) and model/year of vehicle.
- Use OEM part number if available from the vehicle manual or VIN lookup; aftermarket units exist but choose reputable brands.
- Replace gasket and O-ring together if the valve uses them — buy as a kit if available.
- Why OEM or correct-fit matters:
- Correct flow characteristics and electrical specs prevent idle issues and compatibility problems.
- Wrong valve may have different resistance, stroke, or mounting pattern.
- Extra tools that might be required and why
- Vacuum gauge
- Why: verifies intake vacuum and detects leaks that affect idle. Use if idle remains unstable after valve work.
- Scan tool or OBD reader (if vehicle has ECU)
- Why: reads stored fault codes, resets adaptive parameters, and commands idle devices on some systems.
- Replacement gasket or O-ring kit
- Why: old gaskets often leak after removal; new gasket prevents vacuum leaks.
- Small bench power supply (adjustable 12V) or fused jumper leads
- Why: safer way to bench-test valve movement without risk of shorting battery.
- Torque wrench
- Why: prevents over-tightening and damage to valve housing or throttle body.
- Final quick checklist (before finishing)
- Reconnected battery negative.
- All vacuum hoses and electrical connectors reattached and secure.
- No leftover parts or tools in engine bay.
- Engine warmed and idle observed stable.
- Common replacement causes summarized
- Carbon build-up and sticking (often fixed by cleaning).
- Electrical coil failure (requires replacement).
- Damaged plunger/O-ring/gasket causing vacuum leaks (requires replacement).
- Corroded/broken connector or wiring (repair wiring or replace connector; may require replacement valve if integrated).
- Buying tips
- Use vehicle VIN/engine code to get the exact part number.
- Ask parts store for “IACV for Toyota 2B engine” or search using OEM part number.
- Consider replacing gasket/O-ring with the valve.
- Short safety reminder (last)
- Avoid spraying cleaner into electrical connectors; do not apply battery power for long periods to the coil; secure the vehicle and keep hands/tools clear of moving parts when engine is running.
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