Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Jeep Automatic Transmission 42RLE gearbox repair manual download

- Safety first
- Wear eye protection, gloves and work clothes; keep a fire extinguisher nearby.
- Work on a flat level surface, chock wheels, set parking brake and disconnect the negative battery terminal before you begin.
- Never rely on a hydraulic jack alone—always use appropriately rated jack stands and/or a transmission jack for support.
- If you are not trained or comfortable with heavy lifting, electrical systems, or dropping a transmission, stop and have a shop handle the job.

- Basic scope and recommendation (what a complete beginner should start with)
- Start with service items you can do safely without removing the transmission: fluid change, pan gasket and filter replacement, and external leak repair. These fix many common drivability issues.
- Internal transmission work (clutches, bands, valve body rebuild, torque converter) and transmission removal require specialized tools, precise clearances and experience; those are generally best left to a professional.

- Common 42RLE symptoms and what they usually mean
- Hard shifts, flares, slipping or poor engagement — could be low/dirty fluid, clogged filter, failing solenoid pack or internal clutch wear.
- Leaks at pan area or bellhousing — often pan gasket or input/output shaft seals.
- No forward or reverse, stalled in gear, or metal shavings in pan — likely internal damage or torque converter failure; needs rebuild or replacement.

- Basic parts you will likely replace (and why)
- Transmission fluid (Mopar ATF+4 or other manufacturer-specified Dexron VI-compatible fluid as per owner manual): fluid degrades, gets contaminated and causes improper hydraulic pressures.
- Transmission filter: clogs restrict fluid flow and cause shifting problems. Replace whenever you change the fluid/pan.
- Pan gasket: often leaking when pan is serviced; replace to ensure a good seal.
- External seals (input shaft/front seal, output yoke seal): replace if visible leaks.
- Solenoid pack / shift solenoids: electrical failures cause shifting problems; they are replaceable without a full rebuild in many cases but sometimes require valve body removal.
- Torque converter (or rebuild) and internal clutch packs: required when there are internal failures, contamination with metal, or torque converter issues; this typically requires transmission removal or full rebuild.

- Basic service procedure (high-level, safe-for-beginners approach)
- Drain transmission fluid into a pan, remove transmission pan, inspect fluid and pan for metal debris. Large quantities of metal or burnt smell = stop and consult a pro.
- Replace filter and pan gasket, clean magnet(s) in the pan of fine metallic particles (small filings are normal; chunks are not).
- Reinstall pan with new gasket and fasteners tightened to factory torque specs (get the factory manual or a reliable torque chart).
- Refill with the correct type and approximate volume of fluid (42RLE commonly needs around 7–9 quarts total but confirm for your vehicle). Check level with the engine warm and running per service procedure.
- Road test and recheck for leaks and proper shifting.

- Tools you likely already have (basic tools) — description and how to use each
- Combination wrench set (open/box-end): used to hold or turn nuts and bolts when a socket won’t fit. Use correct size to avoid rounding fasteners; pull toward you rather than push when possible.
- Metric socket set with ratchet (3/8" drive and 1/2" drive): primary tool for removing bolts. Use correct sized sockets, apply steady force, and use extensions for recessed bolts.
- Breaker bar: for stubborn bolts; apply slow, steady pressure and don’t use cheater pipes on torque tools.
- Torque wrench (click-style): ensures bolts are tightened to specified torque. Set scale, snug bolt, then apply slow steady pull until it clicks. Re-check critical fasteners after initial use.
- Floor jack (rated to lift vehicle): position under a manufacturer-approved lift point and pump carefully; secure vehicle with jack stands immediately.
- Jack stands (pair, rated): place on solid surfaces under frame points; lower vehicle slowly onto them; never work under a vehicle supported only by a jack.
- Drain pan and oil catch container: catch used fluid, avoid spills; transfer fluid into approved disposal containers for recycling.
- Funnel and long plastic tubing: help refill without spills and aid in reach to the dipstick/tube.
- Screwdrivers, picks and a gasket scraper: remove pan gasket material, pry off the old filter if needed; be careful not to gouge mating surfaces.
- Hand cleaner, rags, gloves and flashlight: cleanup, inspection and lighting.

- How to use the basic tools safely (single-line practical tips)
- Use sockets that fully seat on the fastener; keep extensions and universal joints tight to avoid slipping.
- When jacking, always check that the saddle is centered and that the jack stands are placed on solid frame or axle points.
- When torquing, snug bolts in a crisscross pattern and use the factory torque sequence if available; do not over-torque.
- Use a magnet or shop towel to test pan magnets for excessive metal; wear gloves when handling fluid.

- Extra / specialized tools you may need and why
- Transmission jack or dedicated transmission adapter for a floor jack: required if you must remove the transmission; it safely supports and lowers the heavy, awkward unit. Without it you risk injury and vehicle damage.
- Torque converter holding tool and input shaft alignment tool: used during transmission removal/installation to align and secure the torque converter; necessary to avoid damaging the pump and input splines.
- Specialty snap-ring pliers and driver set for valve body bolts/pistons: internal jobs have many snap rings and small parts that require the correct tools to remove/install safely.
- Pressure gauge/line adapter kit (transmission hydraulic pressure test): used to measure line pressures to diagnose solenoid, pump or valve body issues. It’s required to confirm hydraulic faults rather than guessing.
- Multimeter and scan tool/OBD-II scanner that reads transmission codes: diagnose electrical faults and solenoid operation; select a scanner that can read manufacturer-specific transmission codes for better diagnostics.
- Valve body separator tools, brass punches, bearing drivers, and a precision press: required for internal rebuilds to remove bearings, bushings and drive pistons without damage. These are needed for controlled disassembly and correct reassembly.
- Shop manual and torque spec chart: not a physical tool but essential—provides bolt torque values, sequences, fluid capacity and specific procedures. Without it you risk incorrect assembly.

- How to use the specialized tools (short practical notes)
- Transmission jack: center the transmission on the saddle, secure with straps, and lower/lift slowly while guiding alignment with the engine.
- Pressure gauge kit: connect to the proper test port per manual, warm transmission to operating temp, then compare readings to spec.
- Scan tool/multimeter: follow tool prompts for live data; test solenoids by commanding them on/off and watching electrical resistance and circuit voltage.

- What to inspect when you drop the pan (what to look for and why)
- Color and smell of fluid: burnt smell or dark brown/black indicates overheated fluid and likely internal wear.
- Metal particles: small fine filings on magnet are common; chunks or heavy concentrations indicate clutch/bearing failure.
- Condition of the filter: excessive debris or metal embedded in the filter suggests internal damage.
- Foreign material, coolant contamination (milky fluid), or large metal slivers are all reasons to stop and consult a pro.

- When you should not proceed and need a professional
- If you see significant metal chunks, a contaminated fluid (coolant mixed with ATF), or the transmission won’t shift into gear after service.
- If internal parts (drums, clutch packs, stator/planetary) or torque converter are suspected damaged—these jobs need a shop with presses, clean rooms and expertise.
- If removal or reinstallation requires precise alignment or drivetrain balancing beyond your toolset.

- Typical replacement parts and brief notes on purchasing
- Transmission fluid: buy Mopar ATF+4 or a manufacturer-approved equivalent. Use the exact spec for 42RLE.
- Filter and pan gasket kit: many OEM and aftermarket kits include new pan bolts and magnets — buy a kit that fits the 42RLE/your Jeep model year.
- Solenoid pack / valve body gasket: buy matched to your year/model; some solenoid packs are sold as a unit and are straightforward to replace if accessible.
- Seals and O-rings: front input seal, output shaft seal, and pan gasket/O-rings—replace when leaking or when pan is removed.
- Torque converter or rebuild kit, clutch pack sets, servo seals, bushings, pump kit: these are for internal rebuilds and should be purchased only after diagnosis confirms their failure.

- Quick troubleshooting checklist (beginner-friendly)
- Check fluid level & condition first (easy, often fixes issues).
- Change fluid, pan gasket and filter next if fluid is old or dirty.
- Scan for transmission codes — replace solenoids if codes indicate electrical failures.
- If problems persist or metal is found, consult a transmission specialist.

- Final practical reminders
- Get the factory service manual or a reputable repair guide for torque specs, fluid capacity and step-by-step service diagrams before starting.
- Keep organized: lay out bolts and parts in order, take pictures during disassembly, and label everything.
- Dispose of used transmission fluid and contaminated materials responsibly at a recycling center.

If you want, I can list a concise shopping checklist of the exact basic tools, consumables and recommended parts for a 42RLE fluid/filter/pan job in bullet form.
rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions