Login to enhance your online experience. Login or Create an Account
Logo
Shopping Cart

Shopping Cart 0 Items (Empty)

Jeep Automatic Transmission 42RLE gearbox repair manual download

- Safety first (read and follow; no skipping)
- Park on a flat level surface, set parking brake, chock rear wheels, disconnect the negative battery terminal, wear safety glasses and gloves.
- Use quality jack stands or ramps — never rely on a hydraulic jack alone — and work with the engine cold to avoid burns.
- Have a fire extinguisher nearby and catch/contain the fluid; transmission fluid is hazardous waste and must be disposed of properly.

- Tools and what they are, why you need them, and how to use each (detailed)
- 3/8" drive ratchet and metric socket set (8–19 mm)
- Description: quick-release ratchet handle with a set of sockets sized to fit most transmission pan/valve-body bolts on Jeep 42RLE.
- Use: fit the correct socket on the bolt, pull the ratchet handle to break bolts loose, keep extensions handy for recessed bolts.
- Why required: to remove pan bolts, filter bolts, and solenoid/valve-body bolts.
- Extension bars (3" and 6")
- Description: metal bars that extend reach between ratchet and socket.
- Use: reach bolts in tight locations under the pan/valve body.
- Why required: many bolts are recessed and need extension to access.
- Torque wrench (inch-lb/ft-lb adjustable)
- Description: a calibrated wrench that clicks or indicates at a set torque.
- Use: tighten pan, filter, and valve-body bolts to proper torque to avoid leaks and stripped threads.
- Why required: correct bolt torque prevents leaks and damage; transmission components are sensitive to overtightening.
- Flat and Phillips screwdrivers
- Description: common hand tools for prying or removing small screws and clips.
- Use: carefully pry the pan or gasket loose, disconnect electrical connectors or clips.
- Why required: remove small fasteners/clips and gently separate sealed surfaces.
- Pliers (needle-nose and slip-joint)
- Description: gripping tools for clamps, connectors, and small parts.
- Use: release wire-locks on connectors and handle clips.
- Why required: electrical connectors on solenoids often need pliers to release.
- Drain pan (large, shallow)
- Description: wide, shallow metal or plastic pan to catch ATF when the pan comes down.
- Use: place under pan, catch fluid and parts; avoid spills.
- Why required: prevents mess and allows recycling of fluid.
- Funnel with filter screen
- Description: funnel sized for transmission fill tube with small screen to catch debris.
- Use: pour new ATF without spilling while filtering out large particles.
- Why required: refilling transmission cleanly; prevents reintroducing debris.
- New transmission pan gasket or RTV gasket material
- Description: pre-cut gasket or sealant recommended by Jeep for the pan.
- Use: seals the pan to the transmission case.
- Why required: pan must seal properly to prevent leaks after reassembly.
- New transmission filter (replacement filter for 42RLE)
- Description: paper/screen filter that traps debris inside transmission.
- Use: replace the old filter when the pan is off; it mounts on/near the valve body.
- Why required: always replace the filter when accessing solenoids to avoid contamination.
- Replacement solenoid pack (specific to Jeep 42RLE)
- Description: the electrical/mechanical assembly that controls shift hydraulic circuits (shift solenoids and sometimes pressure control solenoid in a module).
- Use: swaps into the valve body where the old solenoid assembly was; includes electrical connector(s) and mounting hardware.
- Why required: failed solenoids cause shifting faults; replace the module if diagnostics point to solenoid failure.
- Shop rags and brake parts cleaner or automatic transmission-safe cleaner
- Description: lint-free rags and a solvent safe for transmissions.
- Use: clean mating surfaces, remove old gasket material, and wipe up fluid.
- Why required: clean surfaces ensure a good seal and prevent contamination.
- Gasket scraper or plastic scraper
- Description: thin tool to remove old gasket material.
- Use: scrape old gasket without gouging the transmission pan or case.
- Why required: old gasket residue prevents a proper seal if not removed.
- Funnel, measuring cup or graduated container
- Description: measure how much fluid you drain and add.
- Use: ensure correct fluid level after refill.
- Why required: transmission needs a specific fluid level for proper operation.
- Jack and quality jack stands or vehicle ramps
- Description: hydraulic jack to lift car and stands or ramps to hold it securely.
- Use: raise vehicle and support it safely.
- Why required: working under a car safely requires stable supports.
- Optional but recommended: work light, magnetic pickup tool, impact driver (if bolts are very tight), transmission fluid pump (for easier refill)
- Description: extras to speed work and help recover dropped bolts or fill fluid without spills.
- Use: illumination, retrieve dropped fasteners, speed removal/tightening, pump fluid into fill tube.
- Why recommended: beginner-friendly, reduces frustration and time.

- Parts to have before you start and why each is needed
- Replacement shift solenoid pack/module specified for Jeep 42RLE (OEM Mopar or reliable aftermarket)
- Why: core component you are replacing; if diagnostics or trouble codes point to solenoid faults, replace this module.
- New transmission filter
- Why: mandatory when pan is off to prevent old debris recirculation.
- New pan gasket or quality RTV recommended for Chrysler transmissions
- Why: pan must be resealed to prevent leaks.
- Transmission fluid: Chrysler ATF+4 (or the specific ATF your owner's/service manual specifies)
- Why: 42RLE requires ATF+4; wrong fluid causes shifting and internal damage.
- Replacement bolts (optional)
- Why: some pan bolt threads or heads may be damaged; use new if supplied with filter/pan kit.
- Clean rags and a container for old fluid
- Why: safety, cleanup, and disposal.

- Preparatory steps (before touching the transmission)
- Warm the car briefly (not hot) to bring ATF to operating temperature — warm fluid drains easier; then shut engine off and disconnect battery.
- Lift and support vehicle with ramps or jack stands; confirm stability and that wheels are chocked.
- Place drain pan under transmission where the pan will be removed.

- How to remove the pan and access the solenoid pack (beginner-friendly, stepwise in bullets)
- Loosen pan bolts in a pattern around the pan but do not remove them all at once — leave two bolts on one side to support the pan and reduce sudden spill; catch fluid in drain pan.
- Remove the remaining pan bolts, lower the pan slowly, drain remaining fluid into the catch pan.
- Remove the pan and set it aside on rags; inspect the pan for metal shavings or large debris (sign of internal damage).
- Remove the old transmission filter: there will be bolts holding it to the valve body or it snaps into place; remove bolts with ratchet/socket and carefully pull the filter down — fluid will drip.
- Inspect the valve body and solenoid area: the solenoid pack is usually connected to the valve body and has an electrical connector harness. Take photos with your phone for reference before disassembly.
- Disconnect the electrical connector(s) to the solenoid pack by depressing the lock tab and pulling straight out; use needle-nose pliers carefully if needed.
- Remove the bolts that secure the solenoid pack/module to the valve body (use correct socket and extensions). Keep bolts organized.
- Carefully remove the solenoid pack from the valve body. Note any small O-rings or seals — keep or replace as required by the replacement kit.

- Installing the new solenoid pack and filter
- Compare old and new solenoid pack to ensure correct part and orientation.
- Clean the bolt holes and mating surfaces with rags and solvent; do not let debris fall into transmission.
- Install the new solenoid pack into the valve body, replace any O-rings if supplied, reinstall bolts finger tight, then torque to factory specs (consult manual). Typical advice: torque to spec; pan bolts commonly around 8–10 ft-lbs — verify exact numbers before final tightening.
- Reconnect the electrical connector(s) until the lock tab clicks.
- Install the new transmission filter, secure bolts to spec (again, torque wrench recommended).

- Reinstalling the pan and refilling fluid
- Clean the pan and magnet(s). Replace pan gasket or apply specified RTV to the pan mating surface if asked by the gasket instructions.
- Install pan, start bolts by hand to avoid cross-threading; tighten in a criss-cross pattern gradually to specified torque (factory manual is best; typical ~8–10 ft-lbs for pan bolts).
- Lower vehicle back to level ground.
- Reconnect battery.
- Refill ATF through the transmission dipstick tube (or fill port) using a funnel. Use the specified ATF+4 fluid and add the amount you removed plus additional as needed; usually you will add around 2–4 quarts depending on how much drained — exact amount varies, so check level per procedure below.
- Start engine and shift through the gears with brake on to circulate fluid; keep engine idle in Park, check for leaks.
- With the engine warm and at operating temperature, check fluid level with dipstick per factory procedure (engine running and in Park or Neutral per manual). Add fluid a little at a time to get correct level.

- How to use the tools during each key action (concise)
- Ratchet/sockets/extensions: use the correct socket size, pull to break bolt loose, then unscrew. Use extension to reach recessed bolts. Keep steady pressure and hand-protect threads.
- Torque wrench: set desired torque, snug bolts in sequence, then torque to spec with steady slow pull until it clicks. Do not use an impact to final tighten.
- Pliers/screwdrivers: use to depress tabs and pry gently — avoid gouging connectors or aluminum surfaces.
- Funnel/measure: pour slowly, measure fluid added. Don’t overfill.

- When a part replacement is required and why (what to replace)
- Replace the solenoid pack/module when diagnostics show solenoid-related trouble codes (P0750-P0763 family, P074, etc.), when the transmission has erratic shifting, slipping, or fails to shift, or when testing indicates an open/shorted solenoid.
- Replace the transmission filter every time you remove the pan — contaminant removal is essential.
- Replace pan gasket and any crush washers/seals disturbed during work.
- If you find heavy metal debris, burnt smell, or clutch material in the pan, the transmission likely has internal damage and may require a rebuild or replacement rather than just a solenoid pack swap. In that case, do not reassemble for long-term use; consult a professional.

- Common pitfalls and what to watch for (brief)
- Cross-threading bolts: start bolts by hand first.
- Over-tightening: use torque wrench; overtightening aluminum cases or pan bolts causes stripping.
- Wrong fluid: use ATF+4 only; wrong fluid can ruin the 42RLE.
- Debris left behind: clean everything — leftover metal causes re-failure.
- Electrical connectors not fully seated: ensure clicks engage.

- Testing after replacement
- Start engine, check for leaks, shift sequentially through gears to circulate fluid.
- Drive at low speed carefully and monitor shifting performance and for check-engine light codes.
- If problems persist or codes return, further diagnostics or professional help is required.

- When to seek professional help (short)
- Heavy metal in the pan, burned fluid, inability to clear codes, internal transmission noises, leaks you can’t fix, or if you’re uncomfortable performing any step — professional transmission tech is required.

- Quick parts checklist to buy before starting (so you’re ready)
- Correct 42RLE solenoid pack/module (OEM or quality aftermarket)
- Transmission filter for 42RLE
- Pan gasket or RTV (as specified)
- ATF+4 transmission fluid (several quarts)
- Replacement pan bolts (optional) and any seals/O-rings supplied with solenoid kit

- Final safety/reminder (short)
- Dispose of old fluid at a recycling facility; double-check torque specs in a service manual; if unsure at any step, stop and get professional help.


rteeqp73

You Might Also Like...

Kryptronic Internet Software Solutions