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The PDF manual covers
* BELT PULLEY
* BRAKES
* CONDENSED SERVICE DATA
* CONTINENTAL NON-DIESEL ENGINE & COMPONENTS
* COOLING SYSTEM
* DIESEL ENGINE & COMPONENTS
* DIESEL FUEL SYSTEM
* DIFFERENTIAL, BEVEL GEARS & FINAL DRIVE
* DUAL RANGE TRANSMISSION (WITHOUT MULTIPOWER)
* ENGINE CLUTCH
* FRONT SYSTEM
* PETROL FUEL SYSTEM
* HYDRAULIC SYSTEM
* IGNITION & ELECTRICAL SYSTEM
* INDEPENDENT POWER TAKE-OFF
* INDEX
* MULTIPOWER TRANSMISSION
* NON-DIESEL GOVERNOR
* PERKINS NON-DIESEL ENGINE & COMPONENTS
* POWER STEERING SYSTEM
* POWER TAKE-OFF (CONSTANT RUNNING & TRANSMISSION DRIVEN)
* STEERING GEAR
About the Massey Ferguson MF135
Massey Ferguson developed a wide range of agricultural vehicles and have a large share in the market across the world especially in Europe. The next big selling model was the MF135, widely popular because of its reliability and power compared with other tractors at the time. This was the first model in the MF 100 series. The Massey Ferguson 135 is a popular tractor. In fact it is one of the most popular tractors for vintage and classic enthusiasts.
- Safety and prep (read first)
- Wear eye protection, work gloves, and steel-toe boots; keep a fire extinguisher and first-aid kit nearby.
- Disconnect the battery negative terminal before doing any work.
- Work on a level surface, block wheels, and if you raise the tractor use solid jack stands — never rely on a hydraulic jack alone.
- Have the tractor’s repair/service manual or a trustworthy workshop sheet for your exact MF135 / MF150 / MF165 engine handy for diagrams, torque specs, and timing marks.
- Tools you’ll need (basic set plus why and how to use each)
- Socket set (metric and/or imperial sizes to match tractor fasteners)
- How to use: Select the correct socket that fits snugly on the fastener, push onto a ratchet or breaker bar, turn counterclockwise to loosen, clockwise to tighten. Use extensions to reach recessed bolts.
- Why: Removes bolts on fan, pulley, timing cover, and other parts.
- Combination wrenches (open-end and box-end)
- How to use: Use box-end for better grip on tight fasteners; open-end for quick turns in tight spots. Match size to the nut/bolt.
- Why: For hard-to-reach nuts where sockets won’t fit.
- Breaker bar (long non-ratcheting bar)
- How to use: Fit a socket onto the bar and use steady force to break loose very tight or rusted bolts.
- Why: Gives leverage to remove stubborn pulleys and hub bolts.
- Torque wrench (click-type or beam)
- How to use: Set the required torque on the wrench, tighten until it clicks (click-type) or matches the reading (beam). Use on critical fasteners to the manufacturer’s spec.
- Why: Ensures critical bolts (pulley, cover, hub) are tightened correctly to avoid failures or leaks.
- Screwdrivers (flat and Phillips)
- How to use: Use correct tip size to avoid stripping screw heads; use carefully to pry small clips or remove gaskets.
- Why: Removing small fasteners, clips, and prying trim.
- Pliers (slip-joint and needle-nose)
- How to use: Grip and twist/hold small parts, hoses, clips.
- Why: Removing hose clamps and small retaining clips.
- Hammer and soft-face mallet
- How to use: Use a soft-face mallet for tapping parts into place; use a hammer with a punch for drive pins if necessary — strike gently and in control.
- Why: To persuade stuck parts (pulley, key) without damaging them.
- Punch and drift set
- How to use: Use to drive out roll pins or alignment dowels; support the part and drive cautiously.
- Why: To remove alignment pins or secure roll pins.
- Puller (gear/harmonic balancer/crank pulley puller)
- How to use: Attach jaws to the pulley hub and turn center screw to pull the pulley straight off the shaft.
- Why: Many tractors have a pressed-on crank pulley/harmonic balancer that requires a puller to remove without damage.
- Pry bar (small)
- How to use: Use to gently lever off covers or separate stuck parts with care.
- Why: Helpful for freeing the timing cover without warping it.
- Feeler gauge / thickness gauge (if checking chain tension specification)
- How to use: Slide the gauge to measure specified clearance or slack between chain and guide according to manual.
- Why: To measure correct chain slack if the engine uses a specification rather than a tensioner.
- Straightedge and marker or scribe
- How to use: Mark timing positions with a scribe or paint pen on sprockets and housings before removal; use straightedge to align marks visually if needed.
- Why: To keep sprockets and chain in exact relationship for correct timing on reassembly.
- Shop rags, parts trays, gasket scraper, solvent
- How to use: Clean surfaces and keep bolts/parts organized in trays.
- Why: Clean mating surfaces for new gaskets and prevent lost small parts.
- Drain pan
- How to use: Catch oil or coolant if you remove a seal or open the front cover.
- Why: Prevent spills and enable safe disposal.
- Optional but often required: new front crankshaft oil seal driver or seal installer
- How to use: Use the driver to press the new circular oil seal evenly into its bore without deforming it.
- Why: The crank seal often leaks when the cover is off; pressing a new seal in properly is essential.
- Optional but recommended: service manual, torque specs, and parts diagrams (print or digital)
- How to use: Follow the manual’s sequences, torque values, and timing marks precisely.
- Why: Prevents mistakes; every engine variant can differ.
- Extra/advanced tools that may be required and why
- Harmonic balancer / pulley puller (if pulley is pressed on)
- Why required: Many front pulleys are interference fit; a puller removes them safely.
- Cam sprocket holding tool (if cam sprocket can rotate and needs to be held)
- Why required: Holds cam or crank while loosening the sprocket nut or bolt.
- Engine hoist or support bar (rarely)
- Why required: If engine mounts need dropping to access the front cover or chain area on some tractors.
- Replacement timing chain kit (chain, sprockets, tensioner, guides)
- Why required: If chain or sprockets are worn or stretched. It’s recommended to replace sprockets and tensioner with the chain to ensure longevity.
- New timing cover gasket and front crankshaft oil seal
- Why required: Old gaskets/seals often leak when disturbed; replacement prevents oil leaks.
- Parts that commonly need replacement and why
- Timing chain
- Why: Chains stretch and wear over time, causing timing inaccuracy, engine noise, loss of power or valve-to-piston interference risk.
- What to get: OEM or high-quality aftermarket chain matched to your MF135/MF150/MF165 engine. Often sold as a timing chain kit.
- Sprockets (crank and cam)
- Why: Teeth can be worn or hooked; replace with chain to avoid premature failure.
- What to get: Replace with new sprockets in the kit or separately; ensure correct tooth count for your engine.
- Tensioner and guides (if fitted)
- Why: Tensioners lose preload and guides wear; a weak tensioner results in slapping/skip.
- What to get: New tensioner assembly or parts recommended by kit.
- Front crankshaft oil seal
- Why: Common leak point whenever you remove the timing cover or pulley.
- What to get: Exact-diameter seal specified for the crankshaft.
- Timing cover gasket (paper or rubber)
- Why: Prevent oil leaks; reusing old gasket invites seepage.
- What to get: New gasket or a bead of appropriate RTV if manufacturer allows.
- Key(s) or woodruff key (crankshaft key)
- Why: If the key is sheared or damaged during pulley removal, replace it so pulley/crank timing stays indexed.
- What to get: Correct woodruff key size for crankshaft.
- High-level step-by-step (bulleted and concise) — read and follow in order
- Prepare: disconnect battery, drain any fluids as needed, block wheels, set work area.
- Remove front accessories: fan, fan shroud, belt(s), pulley/harmonic balancer, and any grill or trim blocking access to the timing cover.
- Expose timing cover: remove bolts and gently pry the timing cover away. Expect oil to leak—use drain pan and replace gasket/seal later.
- Identify and mark timing positions: use a marker/scribe to mark the positions of the chain on the crank sprocket and cam sprocket(s) before removal so you can restore the same relative positions if you are only checking or replacing components. Also locate factory timing marks on sprockets/housing and mark them.
- Set engine to TDC on cylinder #1 compression stroke: rotate the crankshaft by hand with a socket and breaker bar until timing marks align per manual or piston #1 is at TDC. Confirm compression stroke by feeling resistance on the flywheel rotation on the compression stroke or by removing the plug and observing compression — follow manual’s recommended method.
- Check chain and sprocket condition: look for elongation, excessive wear, hooked teeth, heavy ovalization or scoring. Check tensioner and guides for wear.
- Decide replace vs adjust:
- If chain has slack, visible wear, elongated links, or sprocket teeth are worn, replace the entire kit (chain, sprockets, tensioner/guides).
- If only slight slack and everything else looks serviceable, follow manual for tension adjustment (some engines have adjustable tensioner bolts; others use fixed guides).
- Remove chain and sprockets if replacing: hold cam sprocket, remove central bolt/nut, use puller if needed, and lift chain off. Keep marks and orientation consistent.
- Install new components: fit new sprockets, route new chain with timing marks aligned to TDC marks/keys, install new tensioner/guides, and set tension per manual (use feeler gauge or tensioner setting method).
- Replace front crankshaft oil seal and timing cover gasket: use seal driver to install new seal squarely, clean mating surfaces, apply new gasket or proper RTV, and refit cover.
- Reassemble pulley, fan, belts, accessories: torque all fasteners to factory specs using torque wrench. Replace any damaged woodruff keys.
- Double-check timing: rotate crank by hand two full turns and recheck timing marks align exactly and no interference occurs. Recheck chain tension after rotation.
- Start and check: reconnect battery, start tractor and listen for unusual noise. Check for oil leaks and proper idle. Re-torque after a short run if manual recommends.
- How to use key technique tools safely (brief)
- Using the puller: center the puller’s forcing screw on the shaft end so pulling force is straight. Tighten the center screw slowly until the pulley pops free. If it binds, apply penetrating oil and tap evenly on the pulley edge with a soft mallet to break it free.
- Using a torque wrench: set to the specified value, snug the fastener, then apply slow even force until the wrench clicks. Don’t use a torque wrench as a breaker bar.
- Removing pulley nut/bolt: use breaker bar to break free, then finish with ratchet. Counter-hold the crank if necessary with a holding tool or by putting the transmission in gear and using the brakes (manual recommends safe method).
- Common beginner pitfalls and how to avoid them
- Not marking timing before disassembly — always mark chain/sprockets to avoid incorrect reassembly.
- Reusing worn sprockets with a new chain — this shortens life and may cause failure; replace together.
- Improper seal installation — a deformed seal will leak; use a proper driver and press evenly.
- Over-tightening bolts without torque wrench — can strip threads or warp covers.
- Working under a raised tractor without stands — extremely dangerous. Always use proper supports.
- Final recommendations
- If you are a complete beginner and the engine requires removing a pressed-on pulley or if timing marks are difficult to identify, consider getting a mechanic’s help or asking a local tractor club for guidance the first time.
- Buy a timing chain kit (chain, sprockets, tensioner/guides), new timing cover gasket, and crankshaft seal before starting — having parts on hand saves time and prevents rework.
- Follow the service manual torque specs and timing-mark diagrams exactly.
- Quick parts shopping checklist to have before you start
- Timing chain kit (chain, cam/crank sprockets, tensioner/guides)
- Front crankshaft oil seal
- Timing cover gasket (or gasket material/RTV as specified)
- New woodruff key(s) if damaged
- Replacement bolts if any are corroded
- Thread locker (per manual specification) and engine oil for reassembly lubrication
(End of instructions — follow the service manual for exact timing marks and torque values for your MF135 / MF150 / MF165 engine.) rteeqp73
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