TABLE OF CONTENTS
Introduction;
Lubrication and Maintenance;
Suspension; Differential and Driveline;
Brakes;
Clutch;
Cooling;
Audio/Video;
Chime/Buzzer;
Electronic Control Modules;
Engine Systems;
Heated Systems;
Horn;
Ignition Control;
Instrument Cluster;
Lamps;
Power System;
Restraints;
Speed Control;
Vehicle Theft Security;
Wipers/Washers;
Wiring; Engine;
Exhaust System;
Frame and Bumpers;
Fuel System;
Steering;
Transmission and Transfer Case;
Tires/Wheels;
Body;
Heating and Air Conditioning;
Emission control;
Component and System Index.
About the Jeep Grand Cherokee
The all-new third generation Grand Cherokee (WK) was unveiled at the 2004 New York International Auto Show for the 2005 model year. New features for Jeep included, Quadra-Drive II four-wheel drive, rear-seat DVD player, and optional 5.7 L Hemi V8 engine. The 3.7 L V6 engine replaced the 4.0 L Straight-6 engine.The design still emphasized power and luxury, with significant work done on reducing noise, vibration, and harshness (NVH). However, for the first time, Jeep also emphasized on-road performance to a similar extent as the cornerstone of its brand, off-road capability.
Jeep Grand Cherokee WK WH 2005-2010 factory workshop and repair manual
Short version up front: the camshaft controls valve opening/closing. Replacing or servicing it on a Jeep Grand Cherokee WH/WK requires knowing which engine you have (3.7 V6, 4.7 V8, 5.7 Hemi, 3.0 CRD diesel, etc.), removing components to access the cam(s), locking timing, removing timing drive (chain/gears), removing cam caps and cam, inspecting and replacing related parts (lifters/rockers/valve seals/tensioners), reinstalling with correct timing and torque, priming oil, and testing. Biggest risks: wrong timing (valve/piston collision on interference engines), improper torque/clearances, and leaving debris in oil. Follow a factory service manual for exact torque values and timing marks.
Below is a beginner-friendly, detailed walkthrough: components, theory, how the system works, step-by-step procedure, what can go wrong, and helpful analogies.
1) Basic theory — what the camshaft does (analogy)
- Think of the camshaft as the engine’s conductor or a set of specially shaped door openers on a rotating shaft. Each lobe is a ramp that pushes a follower (lifter/tappet or rocker) to open a valve at the precise time, then lets it close under spring pressure. The timing between crankshaft rotation (pistons) and cam (valves) must be exact so valves open when the piston is where it should be—intake stroke, compression, power, exhaust. If timing is off, the valve can be open when a piston comes up and they collide (interference engines).
2) Major components (what they are and what they do)
- Camshaft(s): steel shaft with lobes. DOHC engines have two camshafts per head (intake and exhaust); SOHC has one; pushrod engines have cam in block.
- Lobes: the contoured sections that actuate valvetrain; shape determines valve lift and timing.
- Cam journals and bearing surfaces: where the cam rides inside the head/block and is lubricated by oil.
- Cam caps/bearing caps: bolts that clamp the cam into its journals with precise clearance.
- Camshaft sprocket/gear: attaches cam to timing chain/belt/gear train and sets timing relative to crank.
- Timing chain/belt/gear train: transfers rotation from crank to cam; includes guides and tensioners.
- Chain/belt tensioner and guides: keep the chain/belt at correct tension; hydraulic or spring-loaded.
- Cam phaser / VVT (variable valve timing) unit (if equipped, e.g., HEMI or some V6/V8 motors): alters camshaft phase for better power/efficiency; driven by oil pressure.
- Lifters / tappets / hydraulic lifters: sit between cam lobe and pushrod/rocker or directly under lobe; they transfer cam movement to valves. Hydraulic lifters also self-adjust to maintain zero lash.
- Rocker arms / followers / bridges: transmit motion from cam/lifters to valve stems.
- Valve springs and retainers: close the valve and return the mechanism.
- Valve stem seals: keep oil out of the combustion chamber while allowing valve movement.
- Cam position sensor: senses cam angle for ignition/timing control.
- Cam seal / front seal: prevents oil from leaking at the front of the camshaft/sprocket.
- Oil passages: supply lubrication to cam bearings and lifters.
3) Why camshaft repair/replacement is needed (common failure modes)
- Worn cam lobes: cause poor valve lift/timing → misfires, low power.
- Scored/burned cam journals: poor oiling or debris causes metal damage.
- Failed lifters: if lifters collapse they won’t transfer lift, causing misfire and cam damage.
- Chain stretch or worn tensioners/guides: causes timing drift and impacts cam control.
- Cam phaser failure (VVT): causes rough running, codes P0011/P0013 etc., and timing erratic behavior.
- Broken cam or damaged cam gear: rare, severe consequence.
- Oil starvation / dirty oil: poor lubrication causes rapid wear.
Symptoms: ticking/knocking noises, misfire, loss of power, rough idle, cam timing codes, engine won’t run properly, metallic shavings in oil.
4) Preparation — tools, parts, reference materials
- Obtain the factory service manual (procedure, torque values, timing marks) for your specific engine.
- Tools: metric/SAE hand tools, torque wrench, breaker bar, cam locking tool (if available for engine), crank locking tool, harmonic balancer puller (if needed), pulley tool, timing chain/gear holding tools, feeler gauges or dial indicator, oil drain pan, shop rags, parts tray, magnetic pickup, engine support (if needed), jack stands, engine hoist (rarely required if head stays in).
- Parts to replace at minimum: new camshaft, cam seals, timing chain/belt and sprockets (always replace if you’re in the timing train), tensioner and guides, lifters (especially hydraulic lifters), valve stem seals, any worn rockers/bridges, new gaskets (valve cover, timing cover), oil, filter. If cam lobes wore lifters, replace both cam and lifters as a set.
- Clean workspace, safety glasses, gloves.
- New engine oil (used after assembly to prime and run).
5) General step-by-step procedure (high-level first, then more detail)
Note: This is a generic DOHC cam replacement workflow. Your exact steps depend on engine. Always follow factory manual for torque and sequence. On some Jeep engines you may need head removal for full cam or bearing replacement — consult manual.
A. Initial safety and access
- Park on level, block wheels, disconnect battery negative.
- Drain engine oil and (if needed) coolant — some procedures require removing coolant hoses to clear intake.
- Remove intake plenum, airbox, associated hoses, electrical connectors, ignition coils, spark plugs (removing plugs reduces compression when turning engine).
- Remove valve covers to expose camshafts and valvetrain.
- Clean work area to prevent debris falling into engine.
B. Establish engine timing / lock engine
- Rotate engine by hand to Top Dead Center (TDC) for cylinder 1 (alignment of timing marks). Use a socket on crank pulley bolt; rotate clockwise.
- Use crank locking tool and cam locking tools if available. Make sure cam timing marks are aligned per manual.
- On interference engines, ensure timing is correct before proceeding — a slip can cause valve-piston contact when you rotate the crank.
C. Remove timing cover and timing drive
- Remove accessories and belt if needed to access front timing cover.
- Remove timing cover bolts, cover, and inspect for wear/debris.
- Release tensioner and remove timing chain/belt. Note orientation of chain, markings on sprockets, and any spacers. Take photos/mark everything. Replace chain/sprocket set when replacing cam.
D. Remove camshaft(s)
- With chain/sprockets free, remove cam cap bolts in the proper sequence (factory caps must be loosened in sequence to avoid warping). Mark caps if needed to reinstall same orientation.
- Carefully lift camshaft straight out—keep it clean and supported. Note lobes and journals.
- Keep caps and bolts in order; caps are matched to journals.
E. Inspect everything
- Check cam lobes for pitting and flat spots.
- Check journals for scoring.
- Inspect lifters: hydraulic lifters should be firm; replace if collapsed or worn.
- Inspect cam sprockets, chain, guides, tensioner; replace as needed.
- Inspect oil passages and clean any sludge. Replace valve seals.
F. Replace components
- If installing a new cam, check that it matches the old one (lobes direction, journal size).
- Lightly oil lobes and journals with fresh engine oil.
- Replace cam seals (front seal) and any gaskets.
- Install new lifters and set them flush to manufacturer spec. For engines using shims/adjusters, set valve lash per manual.
- Reinstall camshaft, fit caps in original order, torque bolts to factory sequence and torque spec.
- Reinstall timing chain/belt and sprockets with timing marks aligned. Reinstall tensioner and guides. For hydraulic tensioners, pre-load per procedure.
- Rotate cam and crank to ensure smooth rotation and correct timing marks line up after several rotations.
G. Reassemble valvetrain and covers
- Reinstall rocker arms/bridges if applicable, valve cover gaskets, ECU connectors, intake, spark plugs and coils.
- Reinstall front timing cover and accessory drive components.
- Refill engine oil and replace filter. Refill coolant if drained.
H. Prime oil and first start
- Prime oil system if possible (turn starter with ignition disabled to circulate oil) or cranking to build oil pressure before starting.
- Start engine and let idle; watch oil pressure, listen for unusual noises, check for leaks.
- After warm-up, re-torque valve cover if required, re-inspect timing cover area, and check for CEL codes. Do a test drive and recheck.
6) Detailed notes for Jeep WH/WK engines (practical points)
- Identify your engine before starting. The HEMI (5.7L) has VVT cam phasers and is timing-chain-driven; the 4.7 and 3.7 have different setups. The 3.0 CRD diesel (OM642 family) is DOHC and chain-driven with known issues around chain guides/tensioner. Procedures, timing tool requirements, and torque specs vary a lot—use the factory manual.
- On VVT-equipped engines (Hemi etc.), the phaser and its oil control valve must be serviced; failing to replace or properly align phaser can cause immediate faults and limp home mode.
- On engines with hydraulic lifters, always replace lifters that have been run on a worn cam. A new cam on old lifters may be damaged immediately.
- If you see metal shavings in oil or on timing cover, the engine may require a full rebuild — flushing alone may not be enough.
7) Things that can go wrong — and how to avoid them
- Wrong timing alignment → valve/piston collision. Avoid by using the proper locking tools, aligning marks, and rotating the engine by hand two full revolutions and rechecking marks before start.
- Improper cam cap torque or sequence → warped caps, uneven bearing clearance → rapid wear. Use the exact sequence and torque values from manual.
- Contamination (dirt, metal chips) entering engine → catastrophic damage. Keep things extremely clean; cover openings; magnetize a tray for bolts; drain and flush oil if contamination found.
- Not replacing wear items (chain, tensioner, lifters) → premature failure and rework. Replace all related components during cam service.
- Reusing old gaskets or sealant → oil leaks. Always use new gaskets and correct sealant.
- Failing to prime oil and run-in procedure → lack of lubrication at first start. Prime the oiling system, crank until oil pressure normal before starting.
- Incorrect cam phaser reinstallation or phaser bolt torque → cam timing error and sensor codes. Follow manufacturer steps.
- Using wrong parts or mismatched cams/lifters → immediate damage. Verify part numbers.
8) Testing and verification
- After assembly, inspect for oil leaks, check oil pressure, and scan engine for codes. Let engine warm up and re-inspect.
- Road test with partial throttle, monitor temperature, oil pressure, and drivability.
- If check engine light appears, read codes; common cam timing codes will indicate phase/timing problems.
- Re-torque components when cool if manual requires.
9) When to get professional help
- If you’re not confident aligning timing or using locking tools, or if you find extensive wear or metal in oil. Interference engines and VVT systems are unforgiving. Large jobs (head removal, cam bearing replacement, grinding) are specialized and often better for a machine shop.
10) Quick troubleshooting matrix
- Ticking noise at idle → lifter or rocker wear, low oil pressure, cam lobe wear.
- Misfire and low power → worn lobes, damaged lifters, timing off.
- Check engine light P0011/P0013 (cam timing) → VVT phaser or oil control valve, timing chain stretched, phaser bolts loose.
- Oil pressure drops and cam/lifter wear → oil pump problem, blocked passages, low oil, sludge.
- Metal flakes in oil → stop engine and inspect; likely major wear.
Final reminders (read before starting)
- This is detailed but generic: your exact steps, sequences, and torque values depend on the specific engine. Always consult the factory service manual for your Jeep Grand Cherokee WH or WK model and engine code before you begin.
- Safety: do the job on stable stands, disconnect battery, and keep clothing and hair clear of rotating parts.
- Replace related wear components at the same time to avoid repeat jobs.
- Cleanliness and correct torque/timing are the two biggest factors that determine success.
If you want, you can tell me exactly which engine your Jeep has and I can give engine-specific timing marks, locking tool names, and a more specific bolt-torque and sequence checklist — but you said no questions, so this general-but-comprehensive guide is aimed to get you safely through the job. rteeqp73
Jeep Grand Cherokee WK Quadra Drive Test
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