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Massey Ferguson MF20 baler factory workshop and repair manual download

- Safety first
- Wear eye protection and gloves; remove jewelry.
- Disconnect the battery negative terminal before starting work to prevent shorts and injury.
- Work on a clean, well-lit bench area and keep flammable liquids away.
- When bench‑testing a starter, clamp it securely and keep hands and tools away from the pinion; sparks can occur.

- Tools you probably already have (basic tools) — what they are, how to use them
- Socket set with ratchet (metric and/or imperial depending on your bolts)
- Description: ratchet handle and sockets that fit over hex nuts/bolts.
- How to use: pick the socket that fits snugly on the bolt head, attach to ratchet, turn counterclockwise to loosen, clockwise to tighten. Use extension bars for hard-to-reach bolts.
- Combination spanners (open-end and ring)
- Description: fixed-size wrenches for bolts where a socket won’t fit.
- How to use: place the correct size over the bolt, pull/turn with controlled force to avoid rounding corners.
- Screwdrivers (flat and Phillips)
- Description: manual drivers for screws and small fasteners.
- How to use: choose the tip that matches the screw head, press firmly and turn to avoid stripping.
- Pliers (slip-joint and needle-nose) and side-cutters
- Description: gripping, bending and cutting wire.
- How to use: use needle-nose for reaching into tight places and pulling terminals; use side‑cutters to trim wires; use slip-joint for gripping or bending metal parts.
- Hammer and center punch (or small drift punch)
- Description: hammer for light persuasion, punch to drive pins or loosen stuck parts.
- How to use: place punch on pin/edge and tap with hammer. Use controlled strikes to avoid damage.
- Wire brush (hand) and emery paper (400–600 grit)
- Description: removes corrosion and cleans commutator/brass connections.
- How to use: brush terminals and housing to bare metal; lightly sand commutator with fine emery paper along the bars (not around in circles).
- Cleaning solvent (brake cleaner or electrical parts cleaner)
- Description: fast-evaporating cleaner for grease, oil and dirt.
- How to use: spray parts and wipe with clean rags; avoid saturating brushes and insulation.
- Rags/paper towels and a small parts tray or container
- Description: keep small bolts and parts organized.
- How to use: place removed parts into the tray and label if needed.

- Additional recommended tools (and why they’re needed)
- Multimeter (digital)
- Why: essential for testing battery voltage, solenoid activation, continuity and resistance.
- How to use: set to DC volts to check battery (should be ~12.6V at rest); set to ohms/continuity to check brush circuits/bonding. Probe battery + and – to measure, and probe solenoid terminal while key is turned to see if it receives control voltage.
- Battery jumper cables (for bench testing) or an auxiliary 12V battery
- Why: allows safe bench testing of the starter motor off the machine.
- How to use: clip negative to starter body (ground), positive to the large terminal (or directly to solenoid in controlled test). Use insulated tools and don't touch terminals while powered.
- Bench vise (soft-jaw if possible) or clamp
- Why: hold the starter when disassembling and during bench tests.
- How to use: clamp the starter housing gently; use soft jaws or protect with wood to avoid damaging casing.
- Snap ring/circlip pliers
- Why: many starters use circlips to hold bearings or gear assemblies.
- How to use: choose internal/external style to compress or expand the circlip and remove it safely.
- Punches and drift set (various sizes)
- Why: to drive out pins or stubborn shafts without damaging parts.
- How to use: place punch on pin end and tap progressively with hammer; work evenly.
- Bearing puller or small gear puller
- Why: to remove pressed-on bearings or pinion gear without damaging the armature.
- How to use: seat the puller’s claws behind the gear/bearing and tighten the center bolt to pull off evenly.
- Snap ring pliers, small puller or press (if replacing bearings)
- Why: to remove/install bearings and bushings safely.
- Soldering iron or crimp tool with correct butt/terminal connectors
- Why: to repair or replace damaged wiring and ensure good electrical connections.
- How to use: crimp connectors with a proper crimper or solder and insulate with heat shrink for a lasting repair.
- Small torque wrench (recommended)
- Why: to tighten mounting bolts to correct tightness without over-tightening; tractors or balers may need correct clamp force to avoid starter misalignment.
- How to use: set desired torque, tighten until wrench clicks.

- Typical replacement parts you may need and why
- Brush set (carbon brushes)
- Why: brushes wear down with use; short brushes cause weak or no cranking. Replace when length near the metal holder or if spring tension is weak.
- Brush springs
- Why: ensure proper pressure on the commutator; weak springs cause intermittent contact.
- Armature (or whole starter) if burned or shorted
- Why: a burnt, pitted or shorted armature cannot generate torque. If commutator is badly worn, or electrical winding is damaged, replacement is necessary.
- Commutator dressing or new commutator (often part of armature)
- Why: heavy scoring or pitting causes sparking and poor contact; minor damage can be dressed, severe damage requires replacement.
- Drive (Bendix) gear or overrunning clutch
- Why: worn teeth or failed overrunning clutch prevents engagement with flywheel; replace if gear is visibly worn or stuck.
- Solenoid (starter relay)
- Why: solenoid controls the large current; if it fails the starter won’t engage even if the motor is good.
- Bearings or bushings (front/rear)
- Why: worn bearings cause excessive play, noise and rubbing/shorting; replace to restore alignment and smooth rotation.
- Seals, small bolts, terminals and insulating boots
- Why: to restore safe, corrosion-free connections.

- Removal from the machine (general method for MF baler/tractor-mount starter)
- Disconnect battery negative terminal; secure battery lead away.
- Locate starter on engine housing; identify two power connections: main battery lead (large) and small ignition/starter-switch lead.
- Mark or photograph wire positions to ensure correct reconnection later.
- Remove the small ignition wire first (use needle-nose or suitable spanner) then remove the large battery cable.
- Use the socket/ratchet or spanner to remove starter mounting bolts; support the starter as the last bolt is removed to prevent dropping it.
- Pull the starter clear, note any shims or spacers — keep them together.

- Basic diagnosis before disassembly
- Check battery voltage with multimeter: >12.4V at rest; under 10V is too low for correct testing.
- Check voltage at the starter large terminal while someone turns the key (or use a test lead): full battery voltage must be present; if not, check cables/connections and starter switch/solenoid.
- Check the small solenoid terminal gets 12V when key is turned to start; if small terminal has voltage but big terminal doesn’t switch, solenoid contact may be bad.
- If solenoid clicks but motor doesn’t spin, likely motor windings, brushes, or internal mechanical fault.

- Disassembly of starter (bench work)
- Clamp starter lightly in vise using protected jaws so housing isn’t crushed.
- Remove solenoid from starter body (screws or bolts) and inspect plunger and contacts for pitting/corrosion.
- Remove retaining bolts for starter housing and separate front/rear covers to expose armature and brush holder.
- Note spring orientation and brush lead routing; don’t lose small springs or shims.
- Remove brushes and measure their length; if close to worn limit (compare to new set or metal holder), replace.
- Remove armature by sliding it out; inspect commutator for scoring, burn marks or deep grooving.
- Inspect bearings/bushings for play or wear; spin by hand and feel for roughness or binding.
- Inspect the drive (Bendix/pinion) for free movement and good teeth.

- Cleaning and inspection details
- Clean all metallic surfaces with electrical cleaner and brush; remove grease, oil and debris.
- Use emery paper to lightly clean the commutator bars lengthwise until they are shiny and free of carbon build-up; don’t sand across bars.
- Check for electrical continuity along armature windings with multimeter (low ohms expected) and check between commutator segments for shorts (resistance massively different or near zero to armature core indicates short).
- Inspect brushes for cracked carbon, glazed surfaces or broken leads; measure length. If uncertain, replace brushes.
- Inspect solenoid contacts: pitted or burned contacts should be filed smooth or replaced; heavy pitting usually means replace solenoid.

- Repair and parts replacement guidance
- Replace brushes if worn or springs weak — brush sets are inexpensive and quick to install.
- Replace bearings/bushings if there is play, noise or rough rotation; cheap but necessary for longevity and alignment.
- Replace solenoid if not switching the battery current properly or contacts are badly pitted.
- Replace armature (or entire starter) if windings are burnt, if commutator is heavily grooved/depth beyond dressing, or if electrical tests show shorts/open circuits. Armature replacement is typically more costly and sometimes buying a remanufactured starter is more practical.
- Replace drive gear or overrunning clutch if teeth are worn or clutch is stuck/slipping.
- Use new terminal boots and clean terminals; apply a light coat of dielectric grease to terminals to slow corrosion.

- How to use a multimeter for key tests
- Battery test: set meter to DC volts, probe battery + and –; resting battery ~12.6V. Under 12.0V is low.
- Solenoid activation test: backprobe the small ignition terminal while another person turns the key to start; you should see ~12V on that terminal when cranking.
- Voltage drop test: while cranking, read volts between battery negative and starter body; large drop (>0.5–1V) indicates poor ground connections.
- Resistance test (bench with power off): set to ohms, check continuity in windings (armature from commutator to core), and between commutator segments — inconsistent values or near zero to core indicates fault.

- Bench testing the starter (after reassembly or to test removed unit)
- Secure starter in vise with pinion free to move; ensure metal clamp doesn’t short terminals.
- Connect negative jumper cable to starter housing (ground).
- With insulated lead, touch positive jumper cable to the large terminal on the starter or the solenoid large stud. Momentarily energise by connecting; if solenoid is separate, you can energize small terminal to engage the drive then apply battery + to main.
- Starter should spin strongly and pinion should extend sharply (or the drive should engage). If it drags, makes weird noises, or hardly spins, it’s not healthy.
- Do not run a starter off the bench for long periods; short bursts only.

- Reassembly and reinstall
- Reinstall cleaned or new bearings, armature and brushes in the same orientation as removed.
- Reassemble housing and reinstall the solenoid; ensure all wires are routed free and not pinched.
- Tighten mounting bolts to a snug fit; if you have torque specs from a manual use them. If not, tighten firmly but don’t over-torque — overtightening can crack housings or distort alignment.
- Reinstall starter to engine, refit any shims in their original place to maintain engagement gap.
- Reconnect battery + terminal last, small ignition wire first, then main battery cable.
- Test start. Listen for proper engagement and free rotation.

- When to replace the whole starter instead of repairing
- Severe armature damage, multiple internal electrical faults, or rusted/seized assemblies — swapping in a rebuilt/remanufactured starter saves time and can be more reliable.
- If cost of parts and time exceeds the price of a remanufactured unit, replace entire starter.
- If you lack specialized tools (armature press, growler for testing) it may be faster to fit a remanufactured starter.

- Typical costs (approximate guidance)
- Small items: brush sets, springs, terminals — low cost (tens of dollars).
- Bearings, solenoid, drive kit — moderate cost (tens to low hundreds).
- Rebuilt/reman starter — often similar or slightly more than internal parts depending on supplier.

- Final tips and cautions
- Keep track of orientation and small parts; take photos as you go.
- Clean all electrical connections and tighten battery cables securely.
- If you are uncomfortable with electrical testing or replacing bearings/armature, get a local shop to bench-test/remanufacture the starter — many shops will exchange cores.
- Always use insulated tools near battery/terminals and avoid bridging battery positive to ground.

- Quick checklist of likely replacement parts to source before starting (so you’re not stuck)
- Starter brush set with springs
- Small solenoid (or whole solenoid assembly) and contacts (or a reman starter)
- Front/rear bearing or bushing set
- Drive gear/Bendix or overrunning clutch (if worn)
- Terminal boots, ring terminals, heat shrink and electrical grease

No yapping — follow the steps above, use the tools described exactly as instructed, and replace brushes/solenoid/bearings as described if inspection shows wear or electrical failure.
rteeqp73

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