Toyota B 2B engine factory workshop and repair manual digital
Toyota B 2B engine factory workshop and repair manual
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File size 26 Mb in 269 pages searchable
Contents
General
Engine Tune-up
Engine SERVICE
Lubrication System
Cooling System
Fuel System
EDIC System
Starting System
Charging System
SST & Service Specifications
The B is a 3.0 L inline-four eight-valve OHV diesel engine. Compression ratio is 21:1. Output is 80 hp (60 kW) at 3,600 rpm with 141 lb·ft (191 N·m) of torque at 2,200 rpm, although later versions claim 85 PS (63 kW).
2B
The 2B is a 3.2 L inline 4 eight valve OHV diesel engine. Compression ratio is 21:1. Output is 93 hp (69 kW) at 2,200 rpm with 159 ft·lbf (215 N·m) of torque at 2,200 rpm.
Applications
Land Cruiser (BJ41/44 JDM)
Coaster (BB10/11/15)
Toyota B 2B engine factory workshop and repair online digital download
What you need to know, step-by-step, with component descriptions and the why behind it. No fluff.
Overview — what a rear trailing arm does
- Function: the trailing arm is a strong lever that connects the rear wheel axle/knuckle to the vehicle body and controls fore-aft wheel position and some vertical motion. It keeps the axle from moving forward/backward while allowing the wheel to move up/down (pivot) on bushings or a pivot bolt.
- Analogy: think of the trailing arm as a door hinge for the wheel—one hinge at the body, one at the axle—so the wheel can swing up and down (like the door swings) but cannot slide forward/back.
- When it fails: worn bushings, cracked arm, broken welds or corroded mount points allow unwanted movement — clunks, sloppy handling, uneven tire wear, poor braking stability, mis-tracking and potentially unsafe driving.
Main components (what you will see and handle)
- Trailing arm (the metal arm itself): stamped or boxed steel piece with two mounting ends (body/pivot and axle/knuckle). Some designs are single-piece, others welded.
- Pivot bushings / sleeves: rubber or polyurethane bushings pressed into the body mount and/or axle mount. They allow rotation and damp vibration.
- Mounting bolts and nuts: heavy bolts that secure the arm to the chassis and axle (pivot bolt and axle-to-arm fastener). Often grade 10.9/8.8, large diameter.
- Washers and lock plates: anti-rotation or locking tabs to keep bolts from backing off.
- Axle bracket / bracket bolts: if the arm bolts to a bracket on the axle housing, those brackets and their bolts are part of the assembly.
- Shock absorber and spring: the arm works with the shock and spring (or coil/perch) to control wheel motion. You will unbolt these.
- Sway-bar link (if present) and brake lines / ABS sensor / parking brake cables: often attached or routed near the arm; must be disconnected or supported.
- Brake caliper, rotor, parking brake hardware: may need to be removed or supported out of the way.
- Hand tools and consumables: penetrating oil, anti-seize or thread locker (as specified), grease for bushings if serviceable.
Why this repair is needed (symptoms and failure modes)
- Symptoms:
- Clunk or thunk over bumps (especially accelerating/braking).
- Lateral or fore-aft wheel play felt by pushing/pulling wheel at 3 and 9 o’clock or 12 and 6 o’clock.
- Uneven or rapid rear tire wear.
- Vehicle pulls or wanders at speed, or feels loose on acceleration.
- Visible cracks, rust-through, or deformed arm.
- Failure modes:
- Bushing deterioration (rubber rots, cracks, collapses) — most common.
- Corrosion eats the arm or brackets.
- Bolt shear or stretched fasteners.
- Bent arm from impact.
- Seized bolts/threads due to corrosion.
- Consequences if ignored: poor handling, compromised braking stability, further suspension damage, possible wheel mislocation under load — unsafe.
Preparation and safety (don’t skip)
- Work location: flat level surface. Use a pit or ramps or jack + jack stands on solid ground.
- Safety gear: safety glasses, gloves, steel-toe boots advisable.
- Safety rules:
- Chock front wheels.
- Use a hydraulic floor jack and at least two correctly rated jack stands under solid lift points (never rely on jack alone).
- Support the axle with a separate jack or stand before removing arm bolts.
- If removing springs, follow spring-compression safety procedures or leave springs supported on the axle.
- Manuals and specs: get the factory service manual (TSB or repair manual) for exact torque specs, bolt grades, and alignment specs. If you don’t have the exact torque numbers, do not guess—over- or under-tightening is dangerous.
Tools and parts common list
- Tools:
- Floor jack, jack stands, wheel chocks.
- Good breaker bar (1/2" or 3/4" drive depending on bolt size).
- Torque wrench (rated for the torque values required).
- Socket set & spanners up through large sizes (e.g., 17–24 mm and sometimes 27–32 mm).
- Penetrating oil (PB Blaster, Kroil), wire brush.
- Pry bar and large screwdriver, hammer and punch.
- Floor creeper, gloves, safety glasses.
- Impact wrench helpful but not required.
- Bench vise and hydraulic press or bushing tool if you will press bushings.
- Heat source (oxy-propane or torch) for stubborn rusty bolts—use caution.
- Torque angle meter (if required).
- Caliper/wire cutters for cotter pins etc.
- Parts:
- Replacement trailing arm assembly (recommended: complete arm with new bushings pre-pressed).
- New mounting bolts/nuts/washers/lock plates (OEM grade).
- New shock hardware if corroded.
- New bushings if pressing separately (polyurethane or OEM rubber).
- Thread locker or anti-seize per manual.
- Replacement brake hardware/cotter pins/clips as needed.
Procedure — step-by-step (generalized, beginner-friendly)
Note: some model-specific details vary; follow factory manual for bolt locations and torque values. I’ll present a reliable generalized workflow.
1) Prep
- Park, chock front wheels, loosen rear wheel lug nuts slightly while vehicle on ground.
- Jack vehicle and support on jack stands under the frame/chassis at manufacturer points. Place the axle on a jack stand or floor jack so it’s supported independently from the arm you will remove.
2) Remove wheel
- Remove the wheel(s) to access trailing arm.
3) Support axle and suspension
- Place a second jack under the axle housing or wheel hub to support it after the arm is removed. The axle must not drop uncontrolled.
4) Disconnect brake components & sensors
- Unbolt/hang the brake caliper on the frame with wire (do not let it hang by hose).
- Remove rotor if needed for access.
- Disconnect ABS sensor wire and bracket if it obstructs. Unclip and label any electrical connectors.
- Release parking/e-brake cable from bracket (don’t cut; unbolt or unclip).
5) Remove shock absorber and any sway bar link or lower link attached to the arm
- Remove lower shock bolt where it attaches to the trailing arm or axle. Support shock so it doesn’t fall.
- Remove any sway bar link or stabilizer link attached to the arm.
6) Inspect and treat fasteners
- Spray penetrating oil on pivot bolts and axle-to-arm bolts and let soak (30+ minutes).
- If bolts are heavily rusted, apply more penetrating oil and tap with hammer to help penetration.
7) Loosen and remove pivot bolt(s)
- Loosen and remove the large pivot bolt(s) that attach the trailing arm to the chassis/body. You may need a long breaker bar or impact gun. Some designs use large captive nuts or lock plates—remove cotter pins as needed.
- Note the orientation of bushings and any shims/plates—take photos for reassembly.
8) Remove axle-to-arm bolts
- Remove the bolts/nuts that attach the trailing arm to the axle bracket. Support the axle so it doesn’t drop when these are removed.
- If bolts are corroded and won’t come out, apply heat to the nut (not the rubber bushings) or cut the bolt heads and extract the remaining stud.
9) Remove trailing arm
- With bolts removed, pry the arm free using pry bars. It may be tight; remove slowly. Mark any alignment tabs or locate original positions.
- If bushings are pressed-in and seized, you may need a press to push the arm off the sleeve, or cut the bushing out carefully.
10) Inspect mating parts and repair as needed
- Clean bolt holes, threads, brackets, and mating surfaces with wire brush.
- Check axle bracket, welds, and body mounts for cracks/corrosion. Repair or replace any damaged parts.
- Check shock mounting points and sway bar links for wear.
11) Prepare new arm (recommended)
- If you bought a complete arm with bushings pressed in, clean and apply anti-seize to bolt surfaces as recommended by manual. If pressing bushings in yourself, use a hydraulic press, correct tools and ensure bushings are oriented correctly and greased if specified.
12) Install new trailing arm
- Position new arm in place. It’s usually easiest to loosely install the chassis pivot bolt first, but follow the manual’s order.
- Insert bolts hand-tight first—do not fully torque until vehicle is at ride height unless manual specifies otherwise.
13) Reattach axle and components
- Reinstall axle-to-arm bolts. If new bolts are supplied, use them. Tighten hand-tight.
- Reattach shock lower bolt, sway bar link, brake lines, ABS brackets, parking brake cable.
- Ensure brake hoses have no tension and have correct routing.
14) Set vehicle at ride height and torque bolts properly
- Lower the vehicle (carefully) so the suspension droops to normal ride height — this is critical for bushings to sit without preload (many manufacturers require torquing at ride height).
- With vehicle on the ground or at specified ride height, torque all pivot and axle bolts to the factory-specified values in the proper sequence. If using bushings that are polyurethane, the manual may instruct torquing under load or at neutral — follow instructions.
- Install any new lock plates, cotter pins, or thread locker as required.
15) Reinstall wheels and torque lug nuts
- Torque lug nuts to spec.
16) Final checks
- Double-check that all hardware is torqued and locking devices installed.
- Check brake operation before driving—pump brake pedal to restore pressure.
- Test drive slowly initially and listen for abnormal noises.
- Have a professional wheel alignment performed after replacement—trailing arm replacement affects toe/camber and alignment.
Common problems you’ll run into and how to handle them
- Seized or rounded bolts: apply penetrating oil, heat nut (not rubber), use impact gun or breaker bar. If head rounds, cut through head and remove stud.
- Stuck bushings: use a press or cut bushing out with grinder (careful around housing). If bushing sleeve is corroded in place, a slide hammer or puller helps.
- Broken mounting bracket or rust-through: requires welding or replacement bracket—do not jury-rig with inferior parts.
- Incorrect re-torquing of bushings: torquing with suspension hanging can preload bushings and cause premature wear and poor handling; follow manufacturer guidance (often torque at ride height).
- Damaged threads: chase with correct die/tap or install helicoil/insert; replace bolt as necessary.
- After replacement, alignment out of spec: get a professional 4-wheel alignment.
Torque and spec notes (important)
- Do not guess torque values. Use the factory service manual or a trusted repair database for exact torque specifications for the pivot bolts, axle bolts, and shock bolts. Typical large suspension pivot bolts are often in the 100–250 Nm range, but exact values vary by model and bolt grade.
- If you cannot get the spec immediately, use appropriate industry practice: tighten progressively and use locking devices; do not overtighten.
Inspection and maintenance after replacement
- Recheck torque after first 100–200 miles.
- Inspect for leaks, rust and movement periodically.
- Pay attention to handling, noise, and tire wear. Get alignment if road feel is off.
When to call a pro
- You find major rust or cracked welds on the axle or frame.
- Required welding or structural repair of mounts.
- You cannot remove seized bolts or the removal will risk structural damage.
- You lack a press but need to replace pressed-in bushings and are uncomfortable doing it.
- After replacement you feel unsafe or suspension still behaves poorly.
Estimated time
- For one trailing arm: 2–4 hours for an experienced DIYer; a beginner should allow a full day per side to allow for stuck bolts and careful work.
Quick checklist before driving
- All bolts torqued to spec and locking hardware in place.
- Brake system intact and bled if hoses were disconnected.
- Wheel lug nuts torqued.
- Shock and sway links reinstalled.
- Parking brake reconnected and working.
- Wheel alignment scheduled/confirmed.
That’s the complete practical view: what it does, why it fails, every major component you’ll touch, step-by-step removal/installation, common problems, and safety critical notes. Follow the model-specific manual for exact torque values and alignment specs. rteeqp73
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