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Nissan Skyline R32 engine factory workshop and repair manual download

- Safety first (read and follow these)
- Work on a flat, hard surface; engage parking brake and chock opposite wheels.
- Never rely on a jack alone — always use rated jack stands under the manufacturer’s jack point or solid chassis point.
- Wear eye protection, gloves, and steel-toe shoes; compressed coil springs can kill — treat spring compression steps with extreme caution.
- If you are unsure at any step, stop and get professional help.

- Job overview (what you are doing and why)
- Replace front MacPherson strut assemblies on a Nissan Skyline R32 (typical front suspension: coil spring over shock, top mount in engine bay, lower mount to steering knuckle).
- You can swap the entire assembled strut (recommended for beginners) or disassemble the strut to replace the shock, mount, spring, bump stop, or bearing.
- After replacement you must get a wheel alignment.

- Why you might replace parts and what to replace
- Replace complete strut assemblies (recommended for safety and convenience): avoids handling compressed springs and ensures matching damping and new top mounts/bearings.
- Replace individual parts if you prefer:
- Shock absorber/strut cartridge — if ride is bouncy, leaking oil, or poor damping.
- Coil spring — if sagging, cracked, or to change ride height/stiffness.
- Strut top mount/bearing — if clunking, steering roughness, or noisy at full lock.
- Dust boot and bump stop — protect and restore full travel control.
- Sway bar end links, lower control arm bushings, ball joints, tie rod ends — if worn; worn components reduce handling and may prevent proper installation/alignment.
- Always install new fasteners or high‑strength bolts if the originals are visibly stretched, damaged, or specified as single-use by the manual.

- Parts to buy (beginner-friendly list)
- Front complete strut assemblies (OEM or reputable aftermarket brands: e.g., KYB, Bilstein, Monroe; get correct R32 front assemblies).
- Or: strut cartridges, coil springs, top mounts/bearings, dust boots, bump stops, and new top-nuts/strut-to-knuckle bolts if required.
- Four new wheel hub nuts/bolts only if damaged; new cotter pins if applicable.
- New sway bar end links if worn.
- Alignment after installation (take to shop).

- Essential tools (every tool described and how to use it)
- Hydraulic floor jack
- Purpose: lift the car to remove wheels and access suspension.
- How to use: position under manufacturer jack point, pump to lift, lower slowly. Never leave car supported only by jack.
- Jack stands (pair, rated for vehicle weight)
- Purpose: hold the car securely while you work.
- How to use: place on solid pinch-weld or frame points, lower car onto stands, give a push on car to confirm stability.
- Wheel chocks
- Purpose: prevent vehicle roll.
- How to use: place behind wheels remaining on ground.
- Metric socket set and ratchet (common sizes for R32: 10mm–19mm, but verify)
- Purpose: remove wheels, bolts, nuts.
- How to use: pick correct socket size, pull ratchet handle smoothly; use extensions as needed.
- Breaker bar
- Purpose: extra leverage for stuck bolts (e.g., lower strut bolts, hub nuts).
- How to use: attach correct socket, apply steady force; avoid jerking.
- Torque wrench (click-type, appropriate range, e.g., 20–200 Nm)
- Purpose: tighten bolts to manufacturer torque to ensure safety and avoid overtightening.
- How to use: set required Nm, tighten slowly until click; re-check after a short drive.
- Impact wrench or breaker (optional)
- Purpose: speeds removal of lug nuts and corroded bolts.
- How to use: use to loosen, not to final torque; always finish with torque wrench to correct spec.
- Spring compressor (two-arm, rated for coil springs) — only if disassembling strut (DANGEROUS)
- Purpose: safely compress coil spring so you can remove the strut top nut and disassemble strut.
- How to use: attach on opposite sides of spring, tighten evenly in small increments, keep compressing until spring tension is fully off the top seat, never let any part slip; if unfamiliar, do not use — buy assembled struts instead.
- Strut nut socket or appropriate deep socket and an Allen/hex key holder
- Purpose: hold strut shaft or access top nut that secures the piston rod.
- How to use: secure strut shaft against rotation (some strut shafts have hex flats or a hex hole for an Allen key); remove top nut while holding shaft if needed.
- Ball joint/tie rod puller or pickle fork (prefer the puller)
- Purpose: separate ball joints or tie rod ends from steering knuckle.
- How to use: position puller on joint, tighten center bolt until separation occurs; pickle fork can damage rubber boots — use puller for cleaner job.
- Pry bar and large flat screwdriver
- Purpose: help separate components and lever the knuckle.
- How to use: use leverage gently; don’t pry on seals or fragile parts.
- Rubber mallet or dead-blow hammer
- Purpose: persuade stuck components without damaging them.
- How to use: use controlled strikes.
- Penetrating oil (e.g., PB Blaster), wire brush
- Purpose: free rusted bolts.
- How to use: spray, let soak 10–30 minutes, brush loose rust before attempting removal.
- Anti-seize compound and thread locker (medium strength)
- Purpose: anti-seize on threads for future removal (use sparingly); thread locker for bolts specified to stay tight.
- How to use: light coat where appropriate; do not use anti-seize where the manual requires clean threads for torque-critical bolts (check manual).
- Shop manual or factory service manual (highly recommended)
- Purpose: exact torque specs, bolt sizes, diagrams, sequences.
- How to use: follow manual torque specs and removal/installation order.

- Extra tools that may be required and why
- Full strut spring compressor — required only if reusing your springs or replacing just the cartridge; dangerous for beginners, so avoid by buying complete strut assemblies.
- Ball joint press — helpful if ball joints are rusted or need replacement.
- Hub holding tool or 4th hand tool — to retain assembly while loosening hub nut.
- Alignment gauge or camber/caster tool — alignment requires shop equipment; plan to take the car to an alignment shop.

- Step-by-step procedure (safe, clear sequence — use assembled strut if you are a beginner)
- Prepare vehicle: park level, chock rear wheels, loosen front wheel lug nuts while car on ground.
- Lift and secure: jack vehicle, place jack stands under correct jacking points, lower onto stands, remove wheels.
- Access top mounts: open hood and locate the three top-mount nuts for each strut in the engine bay; do not remove them yet — just identify and remove any debris and spray penetrating oil if needed.
- Support knuckle assembly: place a second jack or support under the lower control arm/knuckle so it won’t drop when strut bolts are removed.
- Disconnect ancillary parts: remove sway bar end link from strut, unbolt brake hose/ABS sensor brackets from strut body, remove any intake/hoses in the way.
- Separate tie rod/end if necessary: disconnect tie rod end from knuckle using a puller so you can swing the knuckle away if needed (some R32 setups allow lower strut bolts to be removed without ball joint separation; support carefully).
- Remove lower strut bolts: spray penetrating oil, use breaker bar to loosen lower mounting bolts (one or two bolts through knuckle). Support knuckle so it doesn’t fall.
- Remove top mount nuts: while supporting the strut from below, remove the three top nuts in the engine bay and carefully pull strut assembly down and out of the car.
- If using assembled replacement: fit new assembled strut into tower, loosely fit top nuts, align lower strut to knuckle and insert lower bolts.
- Tighten and torque in stages: with the suspension unloaded (car on jack stands and wheel off) loosely torque top nuts and lower bolts per manual; final torque should be done once car is on the ground at normal ride height unless the manual says otherwise.
- Reattach brackets and sway bar link: reinstall brake hose bracket, ABS sensor bracket, sway bar link; torque to spec.
- Refit wheel and lower car: reinstall wheel, tighten lug nuts by hand, lower car onto ground, torque lug nuts to factory spec.
- Final torque and check: torque all strut bolts and top nuts to factory specs with car at ride height if manual specifies; check for clearance and that nothing binds.
- Test drive slowly: listen for clunks; then get a professional alignment.

- If you choose to disassemble the old strut (not recommended for beginners)
- Use the spring compressor to compress the spring evenly until the top nut can be safely removed.
- Remove top nut and disassemble in a clean area; replace worn top mount, bearing, bump stop, dust boot, and shock as needed.
- Reassemble with correct orientation and torque for the strut top nut, following manual and spring compressor safety steps precisely.

- Typical things that go wrong and how to avoid them
- Relying on jack only — always use stands.
- Improper spring compression — use proper compressor and technique, or buy a complete assembly.
- Reusing worn top mounts or bolts and causing noise or unsafe fastening — replace wear parts and critical fasteners.
- Not getting alignment — causes uneven tire wear and poor handling.

- Aftercare and checks
- Get a professional 4-wheel alignment immediately after replacing struts.
- Recheck all fasteners after 100–200 km (60–120 miles) and retorque as needed.
- Inspect for fluid leaks, unusual noises, or handling changes; address promptly.

- Quick recommendations for a beginner (reducing risk)
- Buy complete strut assemblies front-left and front-right — eliminates need for spring compressor.
- Get a factory service manual for R32 and follow torque specs precisely.
- If you don’t have a safe workspace, tools, or confidence, have a competent mechanic do the job.
- Plan to take the car to an alignment shop immediately after installation.

- Final note (critical)
- Exact bolt sizes and torque figures vary by model and year; use the R32 factory service manual for exact specifications. Replacing struts involves heavy components and stored energy in springs — do not attempt spring compression work unless trained and equipped.


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